Kte 3000HD Eng

Model : KTE-3000HD
4-WAY REVERSE VALVE CONTROL HEAT PUMP HEATING

& COOLING EXPERIMENT EQUIPMENT Ver.1.1.0
Korea Technology Institute of Energy Convergence

Korea Technology Engineering Co.,Ltd.
CONTENT
Chapter 1. Description of an Heat pump cooling & heating apparatus
1. Heat pump Refrigeration Experiment Equipment ······································································ 2

1-1. System Description of 4-Way Reverse Valve Heat Pump Training Equipment ······ 2
1-2. System cycle and Measuring device for temp.& pressure ············································ 5
1-3. Mechanical refrigeration device component ······································································· 6
1-4. Control panel device component ························································································ 7
Chapter 2. Component of an Heat pump cooling & heating apparatus
1. Mechanical device component ······································································································· 8

2. Automatic control device component ···························································································· 13
Chapter 3. Construction and Operation as circuit
1. Practicing to configurate circuit using contact point "c" of Ry device ································ 19

2. Practicing to configurate circuit using contact point "c" of Ry "a","b" of
magnet contactor(MC) ······················································································································ 21
3. Practicing to configurate self-holding circuit for priority STOP of
standard refrigeration system ········································································································· 24
4. Practicing to configurate circuit for low temperature control using
a temperature switch ························································································································ 27
5. Practicing to configurate circuit for low pressure control(LPS) using
a pressure switch. ··························································································································· 30
6. Configuration circuit reversing refrigerant flow direction for
"heat pump refrigeration system"and operation. ·········································································· 36
7. Configuration manual control circuit for
"cooling and heating heat pump refrigeration system" and operation. ································· 39
Chapter 4. Experimental and Using DA100
4-1. Install and how to use KTE-DA100 ·························································································· 41

4-2. Drawing a P-h diagram (Coolpack) ·························································································· 65
1 Korea Technoloby Engineering Co.,Ltd.

Chapter 1. Description of an Heat pump cooling & heating apparatus
1. Heat Pump Refrigeration Experiment Equipment
1-1. System Description of 4-Way Reverse Valve Heat Pump Training Equipment
1. CONTROL PANEL : Comosition with N.F.B, Toggle Switch, Am․Vm meter, Buzzer, Lamps(Red,
Green, Orange), High․Low Pressure Switch, Magnetic Contactor, Relays, Thermal Switch, Push
Buttons, Power Input, these devices make the refrigeration system run by several electric circuit.
2. MECHANICAL REFRIGERATION : Composition with Compressor, Condenser(with fan motor),

Receiver, Filter-dryer, Sight glass, Solenoid Valve, Manual expansion Valve, Evaporator(with fan motor),
Reversing Valve, Accumulator, High․Low pressure gauge, Check Valve, etc, these devices run as set
up circuit in Control panel.
3. SOFTWARE P/G : KTE-DA100(Software) supply tools with that temperature, pressure, enthalpy,
amount of the exchanged heat in each position can be measured in real time, and then saved by
Microsoft excel, so that the saved data can be show and analysis by graph.
4. HARDWARE PCB : Composition with KTE-DA100(Hardware), PC(over than Pentium4, Window OS

98, Memory 256M , Hard space 100MB),S.M.P.S, 9 of T-Type Thermo couple , and 4 of Pressure
sensor, these devices let all of data from system as like temperature, pressure, enthalpy, amount
exchanged heat in each position, and COP acquisited to software at PC.

1-2. System cycle and Measuring device for temp.& pressure
(1) Cycle diagram of Heat Pump Heating & Cooling Refrigeration system
(2) Temperature, Pressure position for measurement in Heat Pump Heating & Cooling Refrigeration
system

Measuring point Remark
Temp 1, Press 1 Compressor in
Temp 2, Press 2 Compressor out
Temp 3 Condenser in(Cooling), Evaporator out(Heating)
Temp 4, Press 3 Condenser out(Cooling), Evaporator in(Heating)
Temp 5, Temp 6 Expansion Valve in
Temp 7, Press 4 Evaporator in(Cooling), Condenser out(Heating)
Temp 8 Evaporator out(Cooling), Condenser in(Heating)
Temp 9, Temp 10 Evaporator Room Temp.
1-3. Mechanical refrigeration device component
① Compressor ⑨ Expansion Valve 2

② Compressor Controller ⑩ Solenoid Vave
③ High Pressure Gauge ⑪ Sight glass
④ Low Pressure Gauge ⑫ Filter drier
⑤ DA100 Hardware ⑬ Receiver
⑥ Expansion Valve 1 ⑭ 4 way valve
⑦ Heat Exchanger 1 ⑮ Liquid seperator
⑧ Heat Exchanger 2
1-4. Control panel device component for Heat Pump

① Main Power
② DC 24V Power & Power Lamp
③ Select Switch & Toggle Switch
④ Buzzer & RL, GL, YL
⑤ Push Button
⑥ 8 Pin Relay
⑦ 11 Pin Relay
⑧ T.H.R
⑨ Magnetic Contactor
⑩ Timer
⑪ DC 24V Input
⑫ 36 Pin Connector
⑬ Temperature Indicator
⑭ Temperature Indicator & Controller
⑮ Comp Am, Vm
⑯ Pressure Switch

Chapter 2. Component of an Heat pump cooling & heating apparatus
1. Mechanical device component
(1) Compressor
※ Specification
- Model : P-12TN(ACC)
- 1/3HP
- Range : Medium, High temperature
- ℃ ℃
Eva Temp. : -25 ~10
- Motor Type : CSR
- Refrigerant : R-134a
- Single phase 220V, 50-60 Hz
- Controller
The motor compressor absorbs heat from an object in the evaporator of the standard refrigeration test equipment,
increases the pressure by compressing the vaporized gas refrigerant at low-temperature and low-pressure and
reduces the distance between molecules. Then, it increases the temperature and thus makes the gas easily in
the condenser at the room temperature. That is, it sends the heat from the evaporation of refrigerant at the low
heat source(evaporator) to the superheat source(condenser) at the high temperature and pressure.
(2) Charging Nipple
The charging nipple is the requisite to use the manifold gauge for the
airtight and vacuum tests and refrigerant filling and transferring of the
standard refrigeration test equipment. It is attached to the low and
high pressure ducts on the mechanical compressor output and input
sides. Before soldering the charging nipple to the high and low
pressure ducts on the compressor output and input sides, the internal
rubber(for keeping the airtight state) ring is removed and set again
after refrigeration.
(3) Liquid Receiver
Refrigerant that flows from condenser stays at a receiver before it

goes expansion valve. The amount of staying refrigerant at a receiver
must be constant for control refrigerant amount emitting into an
evaporator. And also it need for recharging (pump down operation)
when its repair.

(4) Filter Drier
Any moisture or impurities that exist in the refrigerants have a variety

of negative impacts on the refrigerators. Then, the filter drier removes
moisture or impurities. It is installed between the expansion valve and
the receiver.
(5) Solenoid Valve
The electronic valve for main duct controls the refrigerant flow as it is
opened or closed depending on the power input. It is connected to
the temperature switch in series during the pump-down operation. In
this case, the pump-down operation is processed by the opening or
closing of the electronic valve for the main duct according to the
closing or opening of temperature switch contact.
(6) Expansion Valve
The manual expansion valve insulates and expands the high

temperature and pressure liquid refrigerant to the low temperature
and pressure liquid refrigerant for easy expansion in the expander.
The condensed and liquidized refrigerant is rapidly discharged from
the narrow side to the wide side(crossing action) and starts the
evaporation because the pressure is removed. Moreover, the
volume of refrigerant is properly adjusted for the absorption of
sufficient heat in the evaporator.
Manual Expansion Valve
(7) Heat Exchanger and Fan Motor

The evaporator performs the heat exchange activity to directly
achieve the refrigeration goals as the low temperature and
pressure liquid refrigerant from the expansion valve absorbs the
latent heat of evaporation. The evaporator absorbs the latent heat
of evaporation from the low temperature and pressure liquid
refrigerant from the expansion valve to directly refrigerate an
object(copper duct aluminumpinair).
(8) High Pressure Gauge
This device is for measurement of refrigerant pressure behind

of compressor, liquid type high pressure gauge. Range is -1 ~
35kgf/cm2.
(9) Low Pressure Gauge
This device is for measurement of refrigerant pressure front of

compressor, liquid type low pressure gauge. Range is -1 ~
20kgf/cm2.
(10) Sight Glass
A sight grass that is for indication of refrigerant charging level

and status with direct and simple way is available to HFC,
HCFC, CFC family with no matter within －50 ~＋80 . ℃ ℃
Overcharging of refrigerant makes lubricating oil happening
bubble, compression liquid, so that it makes an accident
sometimes. For protecting this, through an installed sight grass
refrigerant should be charged suitable.
(11) Liquid Separator

Accumulators have been used for years on original equipment.
More recently they have been field installed. The significance
with respect to accumulator and system performance has never
been clarified. Engineers have been foreced to evaluate each
model in terms of the system on which it is to be applied.
Application in the field has been primarily based on choosing a
model with fittings that will accommodate the suction line and
be large enough to hold about half of the refrigerant charge.
There is no standard rating system for accumulators. The
accuracy of rating data becomes a function of the type of
equipment used to determine the ratings. Some data is now
available to serve as a guide to those checking the use of an
accumulator.
(12) Check Valve
Some refrigeration systems are designed in which the

refrigerant liquid or vapor flows to several components, but
must never flow back through a given line. A check valve is
needed in such installations. As its name implies, a check
vavle checks or prevents the flow of refrigerant in one direction,
while allowing free flow in the other direction. For example,
two evaporators might be controlled by a single condensing
system. In this case, a check valve should be placed in the
line from the lower temperature evaporator to prevent the
suction gas from the higher temperature evaporator from
entering the lower temperature evaporator.

(13) 4-Way Valve
4way valve doesn`t basically work when the pressure is not

connected with high or low pressure. Surely Solenoid valves
that control the direction work as signal, but real no there is
any change direction inside its. In other words, its are designed
to work under high or low pressure. as seeing the fig. its
solenoid valves are connected with cross way A,B,C, and D.
Inside 4way valve body there is a cab that has a size available
to connect between line D and a line of right side or left, and
designed to be shift right and left. Its principle is (In the fig. of
4way valve, A side is high pressure, D low.); when refrigeration
cycle runs, if line A-B and line C-D opened by solenoid valve,
line B becomes high pressure, line C Low, so that the given
cab sticks to line C by different pressure. Then line A-B and
C-D inside 4way valve become float line. On opposite way,
when A & C, B & D are connected with each other, line A-C,
B-D become float line, and then the flowing direction changes
inside it.

2. Automatic control device component
(1) Main Power (N.F.B)
ON
OFF
Main Power N.F.B Toggle Switch

The over current breaker(N.F.B) protects the compressor motor, fan motor of condenser or evaporator or wires of
the refrigeration training equipment from the over current due to overloads or short circuit. The circuits are
automatically cut out so that the equipment stops operation. It is not required to replace like a fuse if any cutout
is occurred. The power can be immediately and easily reentered just using a handle.
After connection between equipment and power line, for flowing of current a NFB is used, and then a AC LAMP
will be on. And also if a Toggle switch is on, a DATA LOG device is on.
(2) DC Volt Meter and DC Ampere
1. This device installed in equipment

measures Voltage by DC.
2. This device installed in equipment measures

current by DC.
(3) Buzzer
The buzzer and alarm lamp display the abnormal status when a
thermal relay and safety devices(H.P.S) are working. That is, the
alarm lamp is more effective than the buzzer in the noisy places
and the buzzer is more effective than the alarm lamp for the
color blind operators in the quiet working places. Using both the
buzzer and alarm lamp will be ideal.
(4) Lamp

The power lamp(P.L) is on when the power is connected and
the operating lamp (G.L) is on during the operation. the stop
lamp(R.L) is on when the operation stops and the emergency
lamp or alarm lamp(Y.L) displays the abnormal status during the
operation such as operation of thermal relay. The reserve
lamp(Y.L) circuit can be configured to be turned on when the
automatic control devices such as low temperature switch,
temperature control switch and condensation and pressure control
switch are operating.
(5) Pressure Switch
The Dual Pressure Switch(DPS) is the set of HPB and LPS. If the high pressure is over a certain level or the
low pressure is below a certain level, it stops the motor for compressor. The excessively low differential
pressure of LPS induces frequent setout of compressor and this is called Hunting.
On the contrary, the excessively high differential pressure of LPS extends the down time too much. So the
temperature in the refrigeration room is increased. This is called Off Set.
A. L.P.S Low pressure control
In Fig. 1-22, the right part of dotted line shows setting value (RANGE) of low pressure, the other part difference
(DIFF).
Ⓐ Set your desirable low pressure value by screw pin using screw driver.
Ⓑ Set your desirable difference value by screw pin using screw driver.
Ⓒ Connect between 'H' or 'L' and 'com' as your desirable control.
Ⓓ LPS-L Line OUT(When the desire value is lower than your setting value, connect 'com' and 'L')
Ⓔ LPS-H Line OUT(When the desire value is upper than your setting value, connect 'com' and 'H'.)
B. H.P.S High pressure control

Ⓐ Set your desirable high pressure value by screw pin using screw driver.
Ⓑ LPS-L Line OUT(When the desire value is lower than your setting value, connect 'com' and 'L')
Ⓒ LPS-H Line OUT(When the desire value is upper than your setting value, connect 'com' and 'H', RESET :
return.)
(6) Magnetic Contactor
Magnetic contactor (MC) controls compressor motor, condenser motor, solenoid valve and evaporator
motor through sequence circuit.
① DC Power red is +, black -.
② When DC power is on, A contact sticks to each other, so current can flow, and B contact
separated, so current cut.
(7) Relay
Relay controls compressor motor, condenser motor, solenoid valve and evaporator motor through sequence circuit.
① DC Power red is +, black -.
② When DC power is on, each contactor 1-3, 8-6 are connected each other(Flow current), at same time
separated contactor 1-4, 8-5 each other(Close current).

(8) Thermal Relay
This device is called by thermostat overload relay makes the contact work under abnormal current than setting
valve, so this device is needed for protecting from overflow current aborutly. The bimetallic thermostat operates
as a function of expansion or contraction of metals due to temperature changes. Bimetallic thermostats are
designed for the control of heating and cooling in air-conditioning units, refrigeration storage rooms, greenhouses,
fan coils, blast coils, and similar units.
The working principle of such a thermostat is two metals, each having a different coefficient of expansion, are
welded together to form a bimetallic unit or blade. With the blade securely anchored at one end, a circuit is
formed and the two contact points are closed to the passage of an electric current. Because an electric current
provides heat in its passage through the bimetallic blade, the metals in the blade begin to expand, but at a
different rate. The metals coefficient of expansion is placed at the bottom of the unit. After a certain time, the
operating temperature is reached and the contact points become separated, thus disconnecting the appliance from
its power source.
After a short period, the contact blade will again become sufficiently cooled to cause the contact point to join,
thus reestablishing the circuit and permitting the current again to actuate the circuit leading to the appliance. The
foregoing cycle is repeated over and over again. In this way, the bimetallic thermostat prevents the temperature
from rising too high or dropping too low.

(9) Temperature Indicator and Controller
The digital temperature meter(Temp Meter) for measuring temperature measures on a defined areas for the
performance test when the refrigeration training equipment is running. Then, it draws the pressure-enthalpy
diagram with the measured temperature for the performance test of refrigeration training equipment. At this
moment, the digital temperature meter is required to measure the temperature on each area. The performance
test of refrigerator will be separately described.
① Setting temperature value by push set button.
② Choose temperature value by push up or down button.
③ Setting deviation value.
④ Connect contactor 'com' and '+ '.
⑤ Connect contactor 'H' or 'L' and '+'.
(10) On/Off Switch

This device is for start, stop, or ON/OFF.
① PB1 is for Running (A contact)
② PB2 is for Stop (B contact)

(11) Toggle Switch
This device is for start, stop, or ON/OFF.
① Connect 'C' and '+' power, operate by selection of 'a' or 'b'
(12) DC Power input
COMP : Compressor Motor

Heat ex1 : Heat Exchanger 1
Heat ex2 : Heat Exchanger 2
SV : Solenoid Valve
4-Way V/V : 4-Way Valve
Plug for electric circuit among each
devices(Red plug +, Black - .)

Chapter 3. Construction and Operation as circuit
Class time(hr)
Experiment 1. Practicing to configurate circuit using contact point "c"
name of Ry device. 8
① To understand construct and principal of relay(Ry)

The object of
② To configurate circuit using contact point "c" of Ry
experiment
③ To descript about configuration circuit using contact point "c" of Ry
Experiment equipments Tool & material Spec of tools Q'nty
․ 4-way reverse valve control heat pump training ․ Driver ․ #2× 6× 1

equipment (KTE-3000HD) ․ Nipper 175mm 1
․ Wire Stripper ․ 150mm 1
2
․ Hook meter ․ 0.5~6mm 1/Group
․ 300A 600V
Control Circuit
L1, L2 : Line Voltage RL : Red Lamp

N.F.B : No fuse circuit breaker CFM : Heat Exchanger 1
B : Buzzer PB : Push button
EFM : Heat Exchanger 2
A. When N.F.B is on, EFM and R.L are ON because contactor RY-b is closed, and
for contactor RY-a is open, CFM and Buzzer are OFF. (Under PB1 is open)
B. When PB1 is pushed, current flows on Relay coil at the same time contactor RY-a is closed,
so CFM and Buzzer are ON.
C. Contactor "a" means working contact, initial a from arbeit contact
D. Contactor "b" means breaking contact, initial b from breaking contact.

ㆍCheck point
1. Checking tools and materials.
2 Practicing more 2 times through banana jacks using equipment(KTE-1000TP or KTE-1000BA),
tools and materials.
3. Understanding construct and principal of MC.
4. Understanding the function of operating circuit.
① Explaining the running process when PB is pushed.
② Explaining the running process when PB is released.
5. Describing contact "c" of refrigeration circuit.
6 Practicing to configurate circuit with electric wire using refrigeration real wiring
trainer.(KTE-4000SQ).
Appraisal Allot Point Remark
Circuit configuration using banana
20
jack
Work 20
Relationship (Point Circuit configuration using real wire
between 70)) Configuration state 10
technical
description Understand and description for circuit 20
rating Task Task attitude and safety 5
items and (Point
task 10) Application and standstill of tools 5
Time ㆍDemerit mark Point ( ) Work Task Time Total

(Point
20) in every ( ) minute after finish

Class time(hr)
Experiment 2. Practicing to configurate circuit using contact point
name "a","b" of magnet contactor(MC). 8
① To understand construct and principal of magnet contactor(MC)

The object of ② To configurate circuit using contact point "a", "b" of MC
experiment ③ To descript about configuration circuit using contact point "a", "b" of
MC
․ 4-way reverse valve control heat pump training ․ Driver ․ #2× 6× 1

2
․ 300A 600V
Control Circuit
L1, L2 : Line Voltage MC-b : MC "b" contact

N.F.B : No fuse circuit breaker B : Buzzer
CFM : Heat Exchanger 1 PB : Push button
EFM : Heat Exchanger 2 RL : Red Lamp
MC-a : MC "a" contact MC : Magnet contactor coil
A. When N.F.B is on, EFM and R.L are ON because contactor MC-b is closed, and
for contactor MC-a is open, CFM and Buzzer are OFF. (Under PB1 is open)
B. When PB1 is pushed, current flows on magnetic coil at the same time
contactor MC-a is closed.
C. Contactor "a" means working contact, initial a from arbeit contact
D. Contactor "b" means breaking contact, initial b from breaking contact.

1. circuit of contact "a", circuit of contact "b"
A. If NFB switch is on, MC-b contact is closed and RL is on , MC-a contact is opened and
GL is off. (S/W opening state)
B. If S/W is closed, MC-a contact is closed and GL is on, MC-b is opened and RL is off.
C. Arbeit contact means 『working contact』, so it`a initial is "a".
D. Break contact means 『Opening contact』, so it`s initial is "b".
2. contact "c" (change circuit)
A. If N.F.B S/W is closed, RL is on and GL is off.

B. If S/W is closed, contact "b" is opened and RL is on, contact "a" is closed and GL is
off. As like this, when there is current at electric coil Ry, one side is "a" contact
circuit that is closed, the other side is "b" contact that is opened.
C. Change over contact means 『transferring contact』, so it`s initial “c”.

ㆍCheck point
2 Practicing more 2 times through banana jacks using equipment(KTE-3000HD), tools and
materials.
3. Understanding construct and principal of MC.
① Explaining the running process when PB is pushed.
② Explaining the running process when PB is released.
5. Describing contact "a" and contact "b" of refrigeration circuit.
6 Practicing to configurate circuit with electric wire using refrigeration real wiring
trainer.(KTE-4000SQ).

20
jack
Work 20
technical
items and (Point

(Point

Class time(hr)
Experiment 3. Practicing to configurate self-holding circuit for
name priority STOP of standard refrigeration system. 8
① To understand self-holding circuit for priority STOP, and to operate

The object of standard refrigeration system as the circuit.
experiment ② To describe self-holding circuit configuration for priority STOP of
standard refrigerator.
․ 4 way valve reverse valve control heat pump ․ Driver ․ #2× 6× 1

training equipment (KTE-3000HD) ․ Nipper 175mm 1
2
․ 300A 600V
Control Circuit
L1, L2 : Line Voltage CFM : Condenser Fan Motor

N.F.B : No fuse circuit breaker SV : Solenoid V/V
MC : Magnet contactor coil PB : Push button
MC-a : MC "a" contact COMP : Compressor motor

1. Manual Operating Circuit(Self-Holding Circuit) Design and Configuration in
Refrigerator
The manual operating circuits are configured, tested and experimented using the banana
jacks in accordance with the refrigeration cycle drawings and operating circuits. The circuit
designs and configuration principles are described below. Turn the Start button on, and the
MC coil(MC Electric Coil) is excited. So the relay circuit “a”, the main contact, is closed and
the Motor Compressor and Condenser Fan Motor run. Then, the normal operation is started.
Press the Stop button to turn the circuit off, and the MC coil(MC Electric Coil) is
demagnetized. Then, the main contact is opened and so the Motor Compressor, Condenser
Fan Motor and Evaporator Fan stop.
For the manual operation of refrigerator, the self-holding circuit is configured and
operated using the relay circuit "a" of the magnetic switch(MC Electric Coil). Press the
Start button, and the refrigerator runs. Press the Stop button, and the refrigerator stops.
This is the basic application control circuit in the refrigeration devices.
When the N.F.B is opened, the break light(RL) of the relay circuit ‘b' is on as the magnetic switch
(MC Electric Coil) is demagnetized. Press the Start button, and the magnetic switch (MC Electric
Coil) is excited. Then, the relay contact "a", the main contact, is closed and so the Motor
Compressor, Condenser Fan and Evaporator Fan run. Accordingly, the normal operation is started. At
this point, the operation light(GL) is on to indicate the refrigerator runs as the relay circuit ‘a' is
closed.
The relay circuit ’b' is opened and so the break light(RL) is off. Press the Stop button,
and the magnetic switch(MC Electric Coil) is demagnetized. Then, the main contact is
opened and so the Motor Compressor, Condenser Fan Motor and Evaporator Fan stop.
Accordingly, the operation light(GL) is off and the relay circuit "b" is closed. Then, the
break light(RL) is on to indicate that the operation stops.
As described above, the manual operation to start and stop the refrigerator is carried out
by configuring the self-holding circuits using the relay circuit "a" of the magnetic switch
(MC Electric Coil). The refrigerators run by pressing the Start button and stop by pressing
the Stop button. This method can be applied for the tests, practices and circuit designing in
the actual fields.

ㆍCheck Point
2. Configurating circuit of operation with banana jacks using tools and material.
① Explaining the process when NFB S/W is on.
② Explaining the process when PB1 is pushed.
③ Explaining the process when PB2 is pushed.
④ Explaining the principal of the self-holding circuit for priority STOP.
4. Configurating circuit with electric wires and operating using tools and materials.

20
jack
Work 20
technical
items and (Point

(Point

Class time(hr)
Experiment 4.Practicing to configurate circuit for low temperature
name control using a temperature switch. 8
① To understand the principal of low temperature control using

temperature S/W, and adjust it.
The object of
② To configurate and operate circuit for low temperature control .
experiment
③ To understand the feature after note and define distribution and
variation of low temperature points.
․ 4 way reverse valve control heat pump training ․ Driver ․ #2× 6× 1

2
․ 300A 600V
Control Circuit
L1, L2 : Line Voltage CFM : Heat Exchanger 1

N.F.B : No fuse circuit breaker SV : Solenoid V/V
PB : Push button MC : Magnet contactor coil
COMP : Compressor motor EFM : Heat Exchanger 2
MC-a : MC "a" contact PL : Power Lamp
TC : Temperature control S/W

distribution and variation of low temperature
Temperature Temperature Actual
Test Steps In T Out T Adjustment
Setting Deviation Temperature
1 10 2
2 9 2
3 8 2
4 7 3
5 5 3
[Related Theory]
1. Understanding Automatic Temperature Control and Pump-down Operating Circuit
A. Automatic Refrigerator Temperature

Control Overview Set the temperature
→ Cut-out point of the preset
temperature → Condensing Unit
(Compressor motor, Condenser Fan
motor) stops → Cut-in point of the
preset temperature→ Condensing Unit
restarts
Automatic Temperature Control and Operating Circuit in Refrigeration Cycle

ㆍCheck Point
3. Understanding the principal of temperature S/W as kinds of it, and setting the low
temperature control value and explaining it.
① Explaining the progress when PB1 is pushed.
② Explaining the progress that refrigerator stops when temperature S/W is opened.
③ Explaining the progress that refrigerator restarts when temperature S/W is closed.
④ Explaining the progress that refrigerator starts when PB2 is pushed.
5. noting and defining distribution and variation of low temperature points

20
jack
Relationship Work Circuit configuration using real wire 20
between (Point
70)) Configuration state 10
technical
rating
Task Task attitude and safety 5
items and
(Point
task Application and standstill of tools 5
10)
(Point

Class time(hr)
Experiment
5. Practicing temp configuration of temperature switch
name 8
① Adjusting principle of low-temp control of temperature switch.

The object of
② To configurate and operate circuit for low pressure control and
experiment
understand.

2
․ 300A 600V
Control Circuit

L1, L2 : Line voltage CFM : Condenser fan motor
N.F.B : No fuse circuit SV1 : solenoid valve 1
COMP1 : compressor 1 EFM : Evaporator fan motor
MC-a : magnetic contact “a TC1 : Cascade1 output temp switch
No. Temp offset In Temp Out Temp real temp remarks

1 10 2
2 8 2
3 5 2
4 0 3
5 -2 3
Temp setting → Cut Out Point reaches → Condensing Unit stop → Temp Cut In Point →
Condensig Unit re-operate
On/Off operating in range of set temperature and diff(offset) range.
CUT-IN (stop → run) point = temp setting + offset
CUT-OUT (stop → run) point = temp setting - offset
ex) Temp set 2℃, offset 3℃,
CUT-IN point 2 + 3 = 5[℃] , CUT-OUT point 2 - 3 = -1[℃].
* Temp control run/stop diagram

2.Temperature controller setting
① PV: Measurement display (red)
Displays measured value.
Displays configuration subject in
configuration mode.
② SV: Configuration value display (green)
Displays adjusting value.
Displays configuration subject in
configuration mode.
③ SV2: SV2 on lamp
④ AT: auto-tuning on lamp
⑤ OUT: output on lamp
⑥ EV1,2: EVENT output display lamp
⑦ MD key: mode key
Press button for 3sec
⑧ AT key: Auto-tuning run key
⑨ ⩓⩔⟪: adjustment key

* Method
① Press ⟪ key to change value during

② Press ⟪ key to adjust other
operation.
numbers.
③ Press ⩓⩔ key to alter each value. ④ Press MD after adjustment.
* Offset
① Press MD key for 3 sec during

② Check on display on PV and
operation.
press MD 9 times until appears.

③ Use ⩓⩔ key to adjust offset value
④ Press MD to return to operation
(basic: 2℃). Can be adjusted between
mode.
1~100℃.
※ Caution: Offset [Configuration value ± offset/2] can be varied between operation

range.
ex) Configuration temp: 10 , Offset: 4 , In case of low temp control: starting at 10 +
2 = 12 [℃], stopping at 10 - 2 = 8 [℃]

ㆍCheck Point
2. Setting the difference as the valves of LPS and explaining the operation principal of
it .
① Explaining the progress when PB1 is pushed.
② Explaining the progress that the refrigerator is stoped when pressure at low
pressure part goes down on running of compressor motor.
③ Explaining the progress that the refrigerator is restarted when pressure at low
pressure part goes up on stop of compressor motor
④ Explaining the progress that refrigerator starts when PB2 is pushed.
5. noting and defining distribution and variation of high temperature points

20
jack
Work 20
technical
items and (Point

(Point

Class time(hr)
Experiment
6. Practicing pressure configuration of pressure switch
name 8
① Understanding principle of control system of low-pressure switch (LPS)

The object of
② To configurate and operate circuit for low pressure control and
experiment
understand.

2
․ 300A 600V
Control Circuit

L1, L2 : Line voltage CFM : Condenser fan motor
N.F.B : No-fuse breaker SV1 : Solenoid valve 1
COMP1 : 1st stage comp LPS : Low-pressure switch
PB : push button MC : Magnetic contact
No. Cut in P D.P Cut out P Pressure gauge Remarks

1 3 2 1
2 3 1 2
3 4 2 2
Operating refrigeration on/off cycle upon configurations below.

CUT-IN (stop → run) POINT = configuration pressure
CUT-OUT (run → stop) POINT = configuration pressure – offset
ex) configuration pressure 5, offset 3 [bar]
CUT-IN point 5 = 5[bar] , CUT-OUT point 5 - 3 = 2[bar]
* LPS run/stop curve

2. LPS setting
* Dual Pressure Switch (DPS)
DPS is a multi purpose switch which contains both low-high pressure swtiches.
DPS consist of lever, contact adjust screw and run/stop compressor upon refrigerant
pressure.
1) Structure
Referring the figure above, LPS is located below cover of DPS and Hand Pressure
Switch (HPS) is located next to itself. There are 3 contact each which is ’C’ below
the LPS, ’A’ above, ’H’, and ’L’(B contact) on the upper side.
LPS contains pressure up/down adjust screw and HPS has manual return structure which
lack of down pressure switch.
High/low pressure switch protects the equipment by opening/closing L,H contact upon
high/low pressure configuration during equipment operation.

1) L.P.S. method
Right gradation: Low pressure (RANGE)

Left gradation: offset(DIFF)
① Adjust low pressure by turning the screw clockwise/anti-clockwise with screw
driver(+)
② Also adjust offset by turning the screw clockwise/anti-clockwise with screw
driver(+)
③ Apply (+) power on com port and connect to certain port upon configuration (L or
H) then connect other side of the cable to Comp (red port) next to DC power
input.
④ LPS-L Line OUT (connect to COM -> L line port when pressure drops below
configuration pressure)
⑤ LPS-H Line OUT (connect to COM -> H line port when pressure reaches up to

2) H.P.S. method
⑥ Adjust high pressure by turning the screw clockwise/anti-clockwise with screw

driver(+)
⑦ HPS-L Line OUT (connect to COM -> L line port when pressure drops below
⑧ HPS-H Line OUT (connect to COM -> H line port when pressure reaches up to
configuration pressure, manual return by reset)

Experiment Class time(hr)
6. Practicing pressure configuration of pressure switch
name 8
Circuit configuration using banana jack 20
Work Circuit configuration using real wire 20

Relationship (Point
technical
Understand and description for circuit 20
description
items and (Point

(Point

7. Configuration circuit reversing refrigerant flow Class time(hr)
Experiment
direction for "heat pump refrigeration system"
name 8
and operation.
① To understand the principal of reversing refrigerant flow direction

using 4-way V/V.
The object of
② To configurate manual control circuit of the system.
experiment
③ To understand the principal of cooling operation and heating operation
of the system and operate reversing each system.
․ 4-ways reverse V/V heat pump trainer(KTE-3000HD) ․ Driver ․ #2× 6× 1

․ Nipper 175mm 1
2 1/Group
․ Hook meter ․ 0.5~6mm
․ 300A 600V
Control Circuit
L1, L2 : Line Voltage SV : Solenoid V/V

N.F.B : Nofuse circuit breaker 4way valve : Reversing V/V
HC1 : 1 Heat Exchanger Fan Motor TS : Toggle S/W
HC2 : 2 Heat Exchanger Fan Motor COMP : Compressor Motor

[Related Theory]
COMP : Compressor Motor

HC1 : Heat Exchanger1
HC2 : Heat Exchanger2
S.V : Solenoid Valve
4-Way.V : 4-Way Reversing Valve

ㆍCheck Point
1. Set a heat pump using 4-ways reversing V/V cooling, heating refrigeration trainer, and
check electric state and refrigerant charging state.
2. Understand the function of operating circuit.
① Explain the progress that refrigerator starts when NFB is on.
② Explain the principal of heating cycle comparing with cooling cycle
when TS(Toggle S/W) reverses.
③ Explain the principal of cooling cycle comparing with heating cycle
when TS(Toggle S/W) reverses.
3. Explain the function of 4-ways reversing V/V.
4. Configurate circuit using banana jacks and operate using banana jacks with experiment
equipments, tools and materials.
5. Configurate circuit using real wires(KTE-4000SQ) and operate using banana jacks with experiment

Relationship (Point
technical
description
items and (Point

(Point

Class time(hr)
Experiment 8. Configuration manual control circuit for "cooling and
name heating heat pump refrigeration system" and operation. 8
① To explain and understand the motion of manual control circuit for

"cooling and heating heat pump refrigeration system".
The object of ② To configurate self-holding circuit for "cooling and heating heat pump
experiment refrigeration system using 4-ways reversing V/V".
③ To make wiring self-holding circuit for "cooling and heating heat pump
refrigeration syste musing 4-ways reversing V/V".
․ 4-ways reverse V/V heat pump ․ Driver ․ #2× 6× 1

trainer(KTE-3000HD) ․ Nipper 175mm 1
2 1/Group
․ Hook meter ․ 0.5~6mm
․ 300A 600V
Control Circuit
L1, L2 : Line Voltage PB : Push Button S/W B : Buzzer

N.F.B : No fuse circuit breaker SV : Solenoid V/V TS : Toggle S/W
MC-a : MC "a" contact Ry-a : Relay"a"contact 4way valve : reversing V/V
THR : Thermal Relay Ry-b : Relay"b"contact HC1 : 1 Heat Exchanger Fan Motor
COMP : Compressor Motor TC : Temperature control S/W HC2 : 3 Heat Exchanger Fan Motor
YL : Yellow Lamp MC : Magnetic Contactor Coil PL : Power Lamp

ㆍCheck Point
1. Set a heat pump using 4-ways reversing V/V cooling, heating refrigeration trainer, and
check electric state and refrigerant charging state.
2. Understand the function of operating circuit.
① Explain the progress when PB1 is pushed.
② Explain the process of heating operation when TS is reversed to heating operation
during the system running.
③ Explain the process of cooling operation when TS is reversed to cooling operation
during the system running.
④ Explain the progress that refrigerator starts when PB2 is pushed.
3. Configurate circuit using banana jacks and operate using banana jacks with experiment
4. Configurate circuit using real wires(KTE-4000SQ) and operate using banana jacks with experiment

Relationship (Point
technical
description
items and (Point

(Point

4. Experimental
4-1. Install and how to use KTE-DA100
(1) INSTALL USB TO SERIAL
- Communication method is using cmputer and RS232 protocol for communication

- If you got a desktop which is connected with Serial Port back, you don’t have to install USB
TO Serial.
- If you got a desktop which doesn’t have notebook or Serial Port, you need to install progress
for collecting data using USB Port.
① Put Install CD into CD-ROM.

② After reading "CD-ROM DIRECTORY",　
③ Double click window folder in this screen.
Following screen is indicated.
④ Go into window folder following file is ⑤ Click "Next" then it goes to install.
indicated, In here, operate Setup.exe whici
is installation file.

⑥ After installing, next screen is indicated. ⑦ USB TO SERIAL PORT wiring diagram.
⑧ Method to set Communication Port ⑨ Click "Hardware tap".

Click "Strat"// Option// into Control Panel.
Double click "System" in Control Panel.
⑩ Click "Device Administrator". ⑪ When you click like picture, emege USB
SERIAL PORT. After Mouse right click "USB
SERIAL PORT" and click "Attribute".

⑫ Click "Port option". ⑬ Click "High rank".
⑭ After setting appropriately to port for user equipment, Click OK.

(2) KTE-DA100 Installation and Operating
1) KTE-DA100 Installation
① You can see a installation files that in

CD or USB for installation then double
click ‘KTENG Setup’ file to start
installation. If the program cannot be
installed using ‘KTENG Setup’, try to
‘setup’file.
② If you can see a ‘Setup Wizard’
screen, click the ‘Next>’.
③ You can change a installation route.

If you want to change a installation
route, click the ‘Browse..’ and
find a new route then click the
‘Next>’.
④ It require to confirm installation

intention. Please click the‘Next>’.

⑤ Installing a program.
⑥ Please click the ‘Close’ and

complete a installation.

⑤ Start program by using icon in wallpaper or routing folder then the main page of program come up.
Standard Refrigeration Experimental Solar Radiation Energy

KTE-1000BA KTE-7000SR
Equipment Experimental Equipment
Solar Heating Hot Water
Evaporation Pressure Parallel
KTE-2000EP KTE-7000SB Boiler Experimental
Control Experimental Equipment
Equipment
Refrigerant Parallel Expansion PVT Performance Measuring
KTE-2000EV KTE-7000PVT
Valve Experimental Equipment Equipment
4-Way Reverse Valve Control Heat Geothermal Heat Pump
KTE-3000HD- KTE-7000GH-
Pump Experimental Equipment Experimenatl Equipment
H (Heating Mode)
H (Heating Mode)
4-Way Reverse Valve Control Heat Geothermal Heat Pump
KTE-3000HD- KTE-7000GH-
Pump Experimental Equipment Experimenatl Equipment
C (Cooling Mode)
C (Cooling Mode)
Binary Refrigeration Hybrid Power Conversion
KTE-5000LT KTE-HB520
Experimental Equipment Experimental Equipment
Brine Refrigeration Solar Power Generation

KTE-6000BR KTE-7000SG
Car Air-Conditioner Wind Power Generation
KTE-9000AU KTE-7000WG
Air-Conditioning Unit Automatic Solar-hydrogen Fuel Cell
KTE-1000AHU KTE-7000SH
Control Equipment Experimental Equipment
Air Handing Unit Lab-view

KTE-2000AHU
Programing Equipment

2) Main Menu Composition
① View ② Setting
③ Control
(Refrigeration 11 species, Solar-Geothermal 5 species,

Solar-Wind energy 4 species)

(2) Setting
Menu Explain
Offset Setting Setting initial pressure, temperature
Serial Setting Communicating port setting
Save Interval Setting Setting data acquisition time interval
PH Offset Setting Setting range of axis at p-h chart
Refrigerant Setting Select refrigerants
(3) Control
Menu Explain
PLC emulator Using PLC control
Digital output Control a Hardware
Temp, pressure Control a temperature, pressure
(4) Application of data acquisition equipment(Model : KTE-DA100)
1) Selection of Model
① When program started,

‘View’screen is activated.
② Select a model what you

want.
(Click the KTE-3000HD-C)
52
③ Main user interface of
KTE-3000HD
(4-Way Reverse Valve Control
Heat Pump Heating & Cooling
Training Equipment) is
activated.
ⅰ) Composition of main user interface
① Schematic diagram of system

show temp., press., (in
realtime.)
② p-h chart.
① ② ③ Data table of temp., press.

and enthalpy.
④ Calculation value of COP,

cooling capacity, heat capacity
③ ④ in HX.
ⅱ) Operating and saving data
① Click a toggle switch to

run program to save data.
53
② Write a title and save a file
by excel.
※ The reason of writing title first is that can save data even though unavoidable situation happened.
ⅲ) Find a graph
① If you want to see a temp.,

and press, graphically, please
click a icon in red box below.
② You can always see the

graph for location and figure
through checking temperature,
pressure
Temperature Realtime Graph Pressure Realtime Graph
54
③ Seeing the graph for individual
temperature and pressure is that
double click display of monitor then
indicate the graph window as below
④ You can always check the

temperature in real time.
ⅳ) Function for capture
① The bottom of the right

side, click Image
Capture flow chart and Image
Capture PH then it is saved to
JPG files
② Monitor when choosing

-Diagram(FlowChart) capture
- Ph graph capture
Diagram capture(Flow Chart) Ph graph capture
2) Function for collecting data tools
55
ⅰ) Tools
① Click in Tools
② When you click (R) for

before size, the window is
activated for moving
③ Click that button, the

window is bigger.
56
④ Click
⑤ When click the minimum(N),

indicate bottom of the left
side.
⑥ When click whole monitor, it

is returned.
ⅱ) View
57
① Click the view in Tools
② When you click the view and

click Model name then it goes to
main sreen and it indicates
program screen which is
connected with real equipments
※ Operate to same way a Heating

Mode (KTE-3000HD-H.
ⅲ) Setting
a) Serial setting
58
① Click Setting
② Click Serial setting
③ COM No is changed depend

on port location. choose COM
No and Click OK
※Chcking port No is on Page_1-1 use to serial installation
b) Offset setting
59
① Click Setting in Tools
② When you click Offset

setting, below screen is
indicated
③ Temp Offset Zero is that can

control temperature
: You can control using

direction key
: It is
indication for temperature
figure
Click the application then click
the Close for applying the
figure
*Refer : Temp No has twenty section which is separated as a sensor.
60
④ Voltage Offset
Zero is a part of can control
voltage
: You can control using

direction key
: It is
indication for voltage figure
Click the application then click
the Close for applying the
figure
⑤ Temp's Parameter must

enter a value of Y = 70X-150
on all of the items is a place
to enter a formula that
converts the output signal of
the thermometer with
temperature. click the
"Application" and click "Close"
for Application
⑥ Voltage`s Parameter has a

function which can input the
figure for changing input figure,
You can set as choosing
Pressure, Voltage.
Click“Application" and click
"Close" for Application.
61
⑦ Start saving set
figure and Click "Close"
on the left screen
c) Save interval setting
① Click Setting
② Click Save interval setting
62
③ Save interval setting
A function for setting a data
storage time interval The time
interval as an Excel file Can be
stored in line.(However, the
number of seconds (Sec)
because When set to one
minute is Set to 60Sec)
d) PH offset setting
① Click Setting
② Click PH offset setting
③ On the main screen

The PH seondopyo Press,
The axis values of the
Enthalpy Adjustment function
e) Refrigerant setting
63
① Click Setting
② Click Refrigerant setting
③ Refrigerant setting
Isafunctionfor selectingthe
refrigerant
-1won refrigerationcycle
Refrigerantten thousand
-2won refrigeration cycle is
selected for the selection of
the Refrigerant 2Refrigerant1
and canbe appliedto the
program.
Click " OK "
64
④ Click ‘run’
ⅳ) Control
a) Digital output
① Click
" Control " in Tools
65
② Click"Digital output"
③ Digital output is the second

comp by number And to the
switch ON / OFF
When you work with equipment
to
Operating the stand relay and
The operation or without through
the lamp
Function to determine
④ Green circle (comp) top

Numbers are located on the
control panel
Comp 1 from above
⑤ Side picture is circuit
diagram of Digital output
b) Temp, Pressure
66
① Click "Control"
② Temp, Pressure has a

function which is interlocked
with temperature and pressure
When click“Temp, Pressure",
indicate the window as below
③ Temp(settemperature),
Deviation, Pressure(set
pressure)
Deviation is indicated deviation
and it can be saving the figure
you want and it can choose
both Temp and Pressure
Temp sensor : Selection for
pressure sensor location
Digital output : Selection
output port what you want to
control
After setting, Click
“Appliance” and “Close"
4-2. Drawing a P-h diagram (Coolpack)
1. Refrigerant Utilities
67
① Click “Refrigeration Unitilties”
② Click a P-h diagram
③ Click a Refrigerent
- KTE-3000HD : R-134a
68
④ Click a “R-134a”
- Click “Cycle”
69
⑤ Cycle input
2. How to applicate the program
(1) Choose your respecting refrigeration system cycle on 'Select cycle type'
① One stage cycle
② Two stage cycle
(2) Evaporating Temperature (℃) or evaporating pressure (bar) on running.
(3) Condensing Temperature (℃) or condensing pressure (bar) on running.
(4) Superheat : Superheating temperature (˚K) from outlet of evaporator to inlet of compressor.
(5) Sub Cooling : Sub cooling temperature (˚K) from outlet of condenser (or saturating line on p-h
chart) to in front of expansion valve.
(6) DP Evaporator : Temperature (or pressure) Difference between outlet of expansion valve and outlet of
evaporator.
(7) DP Condenser : Temperature (or pressure) Difference between inlet of condenser and inlet of
expansion valve.
(8) DP Suction line : Temperature (or pressure) Difference between outlet of evaporator and inlet of
compressor.
(9) DP Liquid line : Temperature (or pressure) Difference at inlet of expansion valve after isolation
expansion process.
(10) DP Discharge line : Temperature (or pressure) Difference between outlet of compressor and inlet of
condenser.
(11) P-h Diagram
70
71
3. Refrigeration cycle and P-h diagram
(1) Refrigeration cycle
Fig. 4-1. KTE-3000HD Diagram (Cooling Mode)
Fig. 4-2. KTE-3000HD Diagram (Heating Mode)
72
(2) P-h diagram
Fig. 4-2. P-h Diagram
(3) Drawing P-h diagram
1) Data Table
Table 4-1. Data Table
Data point Table1 Table2 Table3 Table4 Table5 Remark

Evaporation Temperature
Superheat
DP Evaporator
DP Suction line
DP Discharge
Condensing Temperature
Sub Cooling
DP Condenser
DP Liquid Line
73
2) Calculate heat amount and performance note Table
Table 4-2. Calculating of heat amount and Note Table of performance
Refrigerating condensation Work by

Oper Station Compression Ratio Effect Capacity COP Compressor
KJ/kg Kcal/kg KJ/kg Kcal/kg Kcal/kg
Table1
Table2
Table3
Table4
Table5
4. Example drawing a P-h diagram
(1) Data measuring_Variable evaporation Temp

Table 4-3. Data measurement
Data point Table1 Table2 Table3 Remark

Evaporation Temp -15℃ -10℃ -5℃
Condensing Temp 40 ℃ 40 ℃ 40 ℃
Isentropic efficiency 1 1 1
Qe [kJ/kg] 132.157 135.161 138.124
Qc [kJ/kg] 169.933 168.734 167.675
COP 3.5 4.03 4.67
W [kJ/kg] 37.775 33.573 29.551
Pressure Ratio 6.193 5.063 4.176
(2) Data measuring_Variable Condensing Temp

Table 4-4. Data measurement
Data point Table1 Table2 Table3 Remark

Evaporation Temp -15℃ -15℃ -15℃
Condensing Temp 40 ℃ 30 ℃ 20 ℃
Isentropic efficiency 1 1 1
Qe [kJ/kg] 132.157 146.855 161.083
Qc [kJ/kg] 169.933 178.744 186.662
COP 3.5 4.61 6.30
W [kJ/kg] 37.775 31.889 25.578
Pressure Ratio 6.193 4.692 3.483
74
(3) Drawing solution P-h diagram
1) Drawing solution about No.1 on Table 4-3.
Fig. 4-3. Solution about No.1 on Table 4-3
2) Drawing solution about No.1 on Table 4-4.
Fig. 4-4. Solution about No.1 on Table 4-4
3) Note a performance test result
75
Table 4-5. Note a performance test result
Refrigerating condensation Work by
Effect Capacity Compressor
Oper Station Compression Ratio COP
KJ/kg Kcal/kg KJ/kg Kcal/kg Kcal/kg
Table1
Table2
Table3
Table4
Table5
3) Drawing each P-h diagram as each refrigerant
(1) Condition
1) Evaporating temperature : -15℃
2) Condensing temperature : 30℃
3) Temperature at inlet of compressor: -15℃(Dry gas)
4) Temperature at inlet of expansion valve: -25℃(sub-cooling temp. 5℃)
(2) Formula
1) Refrigeration ability (Qe) = ha ― he
2) Compressor work (W) = hb ― ha
3) Condensing load (Qc) = hb ― he = Qe + W
4) Coefficient of performance (COP) = Qe/W
5) Compression Ratio (Pr) = P2/P1
(3) Comparing each Coefficient of performance as each refrigerant
76
Table 4-6. Comparing each Coefficient of performance as each refrigerant
Refrigerant Qe Qc COP W Pr
R-11 (CCI3F, Trichlorofluoromethane) 159.749 190.663 5.17 30.914 6.191
R-113 (CCI2FCCIF2, Trichlorotrifluoroethane) 129.450 154.908 5.08 25.457 8.005
R-114 (CCIF2CCIF2, Dichlorotetrafluoroethane) 103.463 124.941 4.82 21.478 5.372
R-12 (CCI2F2, Dichlorodifluoromethane) 121.284 146.024 4.90 24.740 4.079
R-123 (CHCI2CF3, Dichlorotrifluoroethane) 147.310 176.082 5.12 28.772 6.885
R-1270 (CH3CH=CH2, Propene (propylene)) 300.752 363.752 4.77 63.001 3.588
R-134a (CH2FCF3,1,1,1,2-tetrafluoroethane) 154.023 185.913 4.83 31.889 4.692
R-152a (CH3CHF2,1,1-difluoroethane) 254.328 304.795 5.04 50.467 4.530
R-170 (CH3CH3, Ethane) 198.987 258.244 3.36 59.257 2.883
R-21 (CHCI2F, Dichlorofluoromethane) 198.987 258.244 3.36 59.257 2.883
R-22 (CHCIF2, Chlorodifluoromethane) 169.243 204.180 4.84 34.937 4.031
R-290 (CH3CH2CH3, Propane) 293.156 354.359 4.79 61.203 3.717
R-401A, R22/152a/124 (53/13/34), R401A 173.946 209.582 4.88 35.635 4.597
R-401B, R22/152a/124 (61/11/28), R401B 174.475 210.351 4.86 35.876 4.527
R-401C, R22/152a/124 (33/15/52), R401C 167.261 201.184 4.93 33.923 4.742
R-402A, R125/290/22 (60/2/38), R402A 121.226 147.912 4.54 26.686 3.881
R-402B, R125/290/22 (38/2/60), R402B 139.268 169.072 4.67 29.804 3.930
R-404A, R125/143a/134a (44/52/4), R404A 122.321 149.700 4.47 27.379 3.895
R-406A, R22/142b/600a (55/41/4), R406A 197.305 234.413 5.32 37.108 4.632
R-407A, R32/125/134a (20/40/40), R407A 160.990 195.456 4.67 34.466 4.390
R-407B, R-32/125/134a (10/70/20) 126.736 154.856 4.51 28.119 4.198
R-407C, R-32/125/134a (23/25/52) 175.779 212.765 4.75 36.987 4.468
R-408A, R22/143a/125 (47/46/7) 155.205 195.115 3.89 39.909 3.957
R-409A, R22/124/142b (60/25/15) 169.267 210.536 4.10 41.269 4.601
R-410A, R32/125 (50/50) 176.684 214.942 4.62 38.259 3.862
R-410B, R32/125 (45/55) 168.311 204.736 4.62 36.426 3.908
R-500, R12/152a (73.8/26.2) 147.010 177.105 4.88 30.095 4.105
R-502, R-22/115 (48.8/51.2) 110.620 134.616 4.61 23.996 3.784
R-507, R-125/143a (50/50) 125.721 152.951 4.62 27.229 3.852
R-600 (CH3CH2CH2CH3, Butane) 301.166 361.834 4.96 60.667 4.977
R-600a (CH(CH3)3, 2-methyl propane (isobutane)) 277.180 333.691 4.90 56.511 4.560
R-717 (NH3, Ammonia) 1127.528 1358.669 4.88 231.141 4.940
R-718 (H20, Water) 2369.155 2959.889 4.01 590.734 25.687
R-744 (C02, Carbon dioxide) 161.693 210.777 3.29 49.084 3.143
RC318 (C4F8, Octafluorocyclobutane) 43.696 60.481 2.60 16.785 5.386
77
Chapter 5. Notice and Guarantee
1. Mechanical trouble and measures
1-1. When the Power lamp does not connect

(1) If the power lamp do not work when the N.F.B turn on. Please check inserts a power cord in the
reverse side of N.F.B or installation in power input.
Check the AC LAMP is turn on Installed the N.F.B on reverse side of control
panel
① Check the power cord is put in on
reverse side.
② Check the power cord is plug in.
1-2. When the temperature module is power off
78
※ If temperature module power is OFF like above
Reverse side of temp module panel
Installing the N.F.B on back side of control panel

① Check the power cord is put in on reverse side.
② Check extension connected the power cord through extension cable.
1-3. When trouble of the other parts

(1) Contact us when Operation of other parts is strange or out of work. Then we will handle rapidly.
2. Caution Notice on operation
2-1. Power Supply

(1) Main power of this equipment is use a single phase AC 220V.
79
(2) After equipment action order turns on N.F.B and watches circuit diagram and finishes wiring by
RCA cable in proposition that power cord was counted, DC toggle switch does on.
(3) Use RCA cable and power supply at equipment operate secures because use DC 24V, but should
observe to +, - mixing use of monad as operating power is DC.
(4) Also, base and control panel of equipment is all aluminum quality of the material when interlink red
+ terminal, should take care not to reach in aluminum base.
2-2. Machine Equipment

(1) When using a charging nipple installed at low pressure and high pressure side of, notice refrigerant
not to leak.
(2) Use after making sure how to use well exactly operating a manual expansion valve .
℃
(3) When going out of factory, super heating and sub cooling are set up 5±2 , but as your continue
using the setting value will be changed.
(4) Notice fragile arcrylic duct of evaporator for visual inside. Be careful not to break it.
(5) If you separate any component of product by yourself, the system gets damage and you never get
A/S from us.
2-3. Data Acquisition device and Software

(1) After set up circuit of electric panel on the main equipment, connect Data Acquisition device and
computer. Check if the cable is connected correct, turn on the switch on panel.(* Please follow step
by step as manual book.)
2-4. Else
(1) After reading the manual book, operate the system.
(2) If you have any question, call us.
Chapter 6. Certificate of Patent
1. Heat pump refrigeration apparatus (Patent)
80
2. Equipment for measuring automatically refrigerator performance (Patent)
81
82
83
3. Monitoring system using equipment for measuring automatically refrigerator performance
(Patent)
84
85
4. Refrigeration electronic training kit using programmable logic controller (Patent)
86
◎ Warrantee and A/S application sheet
87
Product Warrantee Certification
Fill out this sheet, and send by Fax or E-mail..
MODEL
WARRENTEE
1 YEAR
TERM
PURCHASING
(M/D/Y)
DATE
SCHOOL
ORGANIZATION
DEPARTMENT
TEL : +81-31-749-5373 | FAX : +81-31-749-5376 | kteng@kteng.com | http://www.kteng.com

HEAD OFFICE : 601 postechno B/D, 234-1 sangdeawon-dong jungwon-gu, seongnam-si,
gyeonggi-do, KOREA 462-120
Factory : 133-1 Shinhyen-ri opo-eup, gwangju-si, geonggi-do, KOREA 464-895
88
Regrigeration & Air conditioning, Renewable energy training equipment
※ For more information, please mark the list below with the required contents and
send it to overseas@kteng.com or by fax: +82-31-749-5376
Education Data Education Data
Model Specification Manual Model Specification Manual
(PPT·Book) (PPT·Book)
KTE-1000BA KTE-7000HS
KTE-1000RA KTE-7000ISG
KTE-1000BO KTE-7000SG
KTE-1000MO KTE-7000SH
KTE-2000EV KTE-7000WG
KTE-2000EP KTE-7100ASG
KTE-3000HD KTE-7100AWG
KTE-5000LT KTE-DA100M
KTE-6000BR KTE-HB520N
KTE-9000AU KTE-7000GH
KTE-1000AHU KTE-7000PVT
KTE-2000AHU KTE-7000SB
KTE-4000PL KTE-7000SR
KTE-4000SQ KTE-7000SW
KTE-DA100 KTE-7000SQ
KTE-7000PL
n copyright Korea Technology Engineering Co.,Ltd. All rights reserved.

n Never copy or publication without publish office and publisher permit.
89
TEL : 82-31-749-5373 | FAX : 82-31-749-5376
overseas@kteng.com | http://www.kteng.com
11, Meorusut-gil, Opo-eup, Gwangju-si, Gyeonggi-do, 12771, South Korea
Educational lab equipment training programs
90
KTE-101 : Standard Refrigeration System Experiment Practical Course
Renewable
KTE-102 Energy
: Refrigerant / Refrigeration
Parallel Valve Automatic & Control
Air-conditioning
Experiment &Practical
WeldingCourse
KTE-103 : E.P.R(Evaporation Pressure Parallel Control) Refrigeration
Automation controls(PLC) / Robot controls / Electric & Electronics(LEDExperiment Practical Course
lighting)
KTE-104 : Heat Pump System Performance Experiment Practical Course
Firefighting
KTE-105 & safety
: Cryogenic Cold &/ Heat(Dual
Big dataRefrigeration)
& ICT / Automobile & ship /Experiment
System Performance Nano chemical
Practical Course
KTE-106 : Brine Refrigeration(Ice-storage Refrigeration) System Performance Experiment Practical Course
KTE-107 : Vehicular Heating and Cooling Performance Experiment Practical Course
KTE-108 : Air-conditioning System Performance Experiment Practical Course
KTE-109 : Chiller Method Air-conditioning System Performance Experiment Practical Course
KTE-201 : Solar⦁Wind Power Control Basic Circuit Configuration Practice
KTE-202 : Solar Generation Test Practice
KTE-203 : Solar System Equipment Configuration Practice
KTE-204 : Wind Power Generation Test Practice
KTE-205 : Solar⦁Wind Power Hybrid Generation Practice
KTE-206 : Hydrogen Fuel Cell Generation Practice
KTE-301 : Solar Radiant Energy Measurement Practical Experiment
KTE-302 : Solar Hot water boiler Performance Practical Experiment
KTE-303 : Geothermal Heat Pump Cooling & Heating Practical Experiment
KTE-304 : Solar-Thermal Combined Geothermal System Practical Experiment
KTE-401 : LED Basic Theory & Performance Assessment Practice
KTE-402 : LED Application System Configuration Practice
KTE-403 : LED Lighting Equipment Practice
KTE-404 : LED Media Facade Lighting Practice
KTE-405 : LED Luminescent property analysis Experiment
KTE-406 : OLED Unit Element Characteristic Evaluation Experiment
KTE-501 : PLC Automation Control Practice Basic
KTE-502 : PLC Automation Control Practice Intermediate
KTE-503 : PLC Automation Control Basic Advanced
KTE-601 : Sequence Control Practical Basic Course
KTE-602 : Sequence Control Practical Intermediate Course
KTE-603 : Sequence Control Practical Advanced Course
KTE-701 : Power Equipment Basic Course
KTE-702 : Power Equipment Intensive Course
KTE-901 : Water-based Fire Extinguishing Equipment
KTE-902 : Gas Fire Extinguishing Equipment
KTE-903 : Alarm Equipment
KTE-904 : Fire Extinguisher
KTE-905 : Evacuation Equipment
KTE-1101 : Robot Control Practical Basic Course
KTE-1102 : Robot Control Practical Intermediate Course
KTE-1103 : Robot Control Practical Advanced Course
KTE-1201 : Welding Machine Practical Basic Course
KTE-1202 : Welding Machine Practical Intermediate Course
KTE-1203 : Welding Machine Practical Advanced Course
KTE-1301 : Basic Pneumatic Practice
KTE-1302 : Electro-pneumatic Basic Practice
KTE-1303 : Electro-pneumatic Intermediate Practice
KTE-1401 : Automatic Control Mechatronics Basic Practice
KTE-1402 : Automatic Control Mechatronics Intermediate Practice
KTENG Co., Ltd.
KTE-1403 : Automatic Control Mechatronics Advanced| FAX:
TEL: 82-31-749-5373 Practice
82-31-749-5376
overseas@kteng.com | http://www.kteng.com
※ Please contact us for educational training
11, Meorusut-gil, program
Opo-eup, registration
Gwangju-si,
Gyeonggi-do,
담당 김철수 T: 08-31-749-5373, F: 12771, South Korea
82-31-749-5376, E: kcs@kteng.com
91

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Model : KTE-3000HD

4-WAY REVERSE VALVE CONTROL HEAT PUMP HEATING

Korea Technology Institute of Energy Convergence

1. Heat pump Refrigeration Experiment Equipment ······································································ 2

Chapter 2. Component of an Heat pump cooling & heating apparatus

1. Mechanical device component ······································································································· 8

Chapter 3. Construction and Operation as circuit

1. Practicing to configurate circuit using contact point "c" of Ry device ································ 19

Chapter 4. Experimental and Using DA100

4-1. Install and how to use KTE-DA100 ·························································································· 41

1 Korea Technoloby Engineering Co.,Ltd.

2. MECHANICAL REFRIGERATION : Composition with Compressor, Condenser(with fan motor),

4. HARDWARE PCB : Composition with KTE-DA100(Hardware), PC(over than Pentium4, Window OS

2 Korea Technoloby Engineering Co.,Ltd.

3 Korea Technoloby Engineering Co.,Ltd.

1-3. Mechanical refrigeration device component

① Compressor ⑨ Expansion Valve 2

1-4. Control panel device component for Heat Pump

5 Korea Technoloby Engineering Co.,Ltd.

(2) Charging Nipple

(3) Liquid Receiver

Refrigerant that flows from condenser stays at a receiver before it

6 Korea Technoloby Engineering Co.,Ltd.

Any moisture or impurities that exist in the refrigerants have a variety

(5) Solenoid Valve

(6) Expansion Valve

The manual expansion valve insulates and expands the high

Manual Expansion Valve

(7) Heat Exchanger and Fan Motor

7 Korea Technoloby Engineering Co.,Ltd.

(8) High Pressure Gauge

This device is for measurement of refrigerant pressure behind

(9) Low Pressure Gauge

This device is for measurement of refrigerant pressure front of

(10) Sight Glass

A sight grass that is for indication of refrigerant charging level

(11) Liquid Separator

8 Korea Technoloby Engineering Co.,Ltd.

(12) Check Valve

Some refrigeration systems are designed in which the

9 Korea Technoloby Engineering Co.,Ltd.

4way valve doesn`t basically work when the pressure is not

10 Korea Technoloby Engineering Co.,Ltd.

(1) Main Power (N.F.B)

Main Power N.F.B Toggle Switch

(2) DC Volt Meter and DC Ampere

1. This device installed in equipment

2. This device installed in equipment measures

11 Korea Technoloby Engineering Co.,Ltd.

(5) Pressure Switch

B. H.P.S High pressure control

13 Korea Technoloby Engineering Co.,Ltd.

14 Korea Technoloby Engineering Co.,Ltd.

(10) On/Off Switch

15 Korea Technoloby Engineering Co.,Ltd.

(12) DC Power input

COMP : Compressor Motor

16 Korea Technoloby Engineering Co.,Ltd.

① To understand construct and principal of relay(Ry)

Experiment equipments Tool & material Spec of tools Q'nty

․ 4-way reverse valve control heat pump training ․ Driver ․ #2× 6× 1

L1, L2 : Line Voltage RL : Red Lamp

17 Korea Technoloby Engineering Co.,Ltd.