Mazak M-Plus Wiring Diagrams

Electrical Circuit Diagrams
for
VTC-20C & 30C
Mazatrol M-Plus
Publication # DD431K02000
10/97
CAUTION
This Manual is published to assist experienced personnel on the

operation, maintenance and/or programming of Mazak machine
tools.
All Mazak machine tools are engineered with a number of safety

devices to protect personnel and equipment from injury or damage.
Operators should not, however, rely solely upon these safety de-
vices, but should operate the machine only after fully understanding
what special precautions to take by reading the following documen-
tation thoroughly.
Do not attempt to operate or perform maintenance / repair on the

machine without a thorough understanding of the actions about to
be taken. If any question exists, contact the nearest Mazak service
center for assistance.
Certain covers, doors or safety guards may be open or removed to

more clearly show machine components. These items must be in
place before operating the machine. Failure to comply with this
instruction may result in serious personal injury or damage to the
machine tool.
This manual was considered complete and accurate at the time of

publication, however, due to our desire to constantly improve the
quality and specification of all Mazak products, it is subject to
change or modification.
ELEMENTARY DIAGRAM LIST PAGE l/4
SET No. : DD431K02000 Drawn By: M. HOTTA
Checked By:
I No.
I ITEM
I
SPECIFICATION
I
1 1 IMACHINETYPE 1 VTC-20C I Approved By :
I 2
IMACHINE No.
I
STANDARD I
l 3 ICNC TYPE I MAZATROL M-PLUS --I
1 4 ISPINDLE TYPE 1 MDS-A-SP-110 I
I- - - - - - - - - - -I
I 5 IPLC ROM No. 1 40VW439-K107 I

I 6 IAUX. 1 ROM No. I I Option
-w--m-------
1 oooor Pm-: SPxiE FE MDS-A-S?%, lo- - - -
I 7 IAUX. 2 ROM No. I I
I-
-----------
- - - - - - - - - -I
-----m--m--
l No.
I DRAWING NUMBER
I TITLE I
I 1 I 431K0110010,0 1 PARAMETER LIST (1) I
I 2 I43lK0110020,O I PARAMETER LIST (2) I

I 3 I 431K0110030sO I PARAMETER LIST (3) I
I 4 I 43lK0110040~0 I PARAMETER LIST (4) I

1 5 ~431K0110050~0 t PARAMETER LIST (5) I
6 431K0110060~0 PARAMETER LIST (6)
7 431K0110070~0 PARAMETER LIST (7)
I 8 I431K0110080~0 1 PARAMETER LIST (8) I
I 9 I431K0110090~0 1 PARAMETER LIST (9) I
I 10 I431K0130010~0 I ELECTRICAL CONTROL CABINET LAYOUT I
I 11 I 431K0130010,1 I ELECTRICAL CONTROL CABINET PARTS LIST I

I 12 I 431K0130020~0 I POWER PANEL LAYOUT I
I 13 I 43lK0130020,l I POWER PANEL PARTS LIST I
I14 I431K0130040,O I BRAKE UNIT PANEL LAYOUT & PARTS LIST

I 15 I 431K0130100~ 0 I R&C BOARD LAYOUT
16 431K0130100~ 1 R&C BOARD PARTS LIST
17 431K0130110,O R&C BOARD CONNECTION (1) (NC:IN)
I I 431K0130110.1
18 I R&C BOARD CONNECTION (2) (NC:OUT) . I
I 19 I 431K0130111,2 ( R&C BOARD CONNECTION (3) (XCN200,XCNOP) I
I 20 1431K0130120sO I R&C BOARD CONNECTION (4-I) (ZL) -7

I 21 I 431K0130120~1 I R&C BOARD CONNECTION (4-2) (ZL) -1
I 22 I 431K0130120,2 I R&C BOARD CONNECTION (4-3) (ZL) I
I 23 I 431K0130120,3 I R&C BOARD CONNECTION (4-4) (ZL) I
I 24 I431K0130130,O I R&C BOARD CONNECTION (S-1) (RELAY) I

25 431K0130130~1 R&C BOARD CONNECTION (S-2) (RELAY)
I
ELEMENTARY DIAGRAM LIST PAGE 214
SET No. : DD431K02000
I No. I DRQWING NUMBER I TITLE I
I 26 I 431K0130130s 2 I R&C BOARD CONNECTION (S-3) (RELAY) I
I 27 I 431K0130130,3 I R&C BOARD CONNECTION (S-4) (RELAY) I
28 431KO130200,O MRGAZINE 2 R&C BOARD LAYOUT & PARTS LIST
I29 I431K0130210, 0 MRGAZINE 2 R&C BOARD CONNECTION (1) (NC) I

I 30 I 431K0130220sO MAGAZINE 2 R&C BOARD CONNECTION (2) (ZL) I
I 31 I431K0130230,O / MAGAZINE 2 R&C BOARD CONNECTION (3) (RELAY) I
I 32 I 431K0130310,O I CONTROL CABINET(l) CONNECTION DIAGRAM I

I 33 I 431K0130320,O I CONTROL CABINET(2) CONNECTION DIAGRAM I
I 34 I 431K0130330vO I NC OPERATING PANEL CONNECTION DIAGRAM I
I 35 I 431K0130380.0 I CONTROL BOX CONNECTION LAYOUT I
I 36 I 431K0130400,O I PLANE VIEW COMPONENTS LAYOUT I
I 37 I 431K0130410,O I FRONT SIDE VIEW COMPONENTS LAYOUT ~ 1

I 38 I 431K0130420,O I RIGHT SIDE VIEW COMPONENTS LAYOUT I
I 39 I 431K0130430,O I LEFT SIDE VIEW COMPONENTS LAYOUT I
I 40 I 431K0130500~0 I X AXIS T.B. LAYOUT (1) I
I 41 I 431K0130500~ 1 I X AXIS T.B. LAYOUT (2) I
I 42 I 431K0130510,O I Y AXIS J-B. LAYOUT (1) I
I 43 I 431K0130510,l I Y AXIS J.B. LAYOUT (2) I

1 44 (431K0130520,O 1 SPINDLE DUCT T.B. LAYOUT (1) I
I 45 I 431K0130530.0 I MAGAZINE 1 J.B. LAYOUT (1) I
I 46 I 431K0130530, 1 I MAGAZINE 1 J.B. LAYOUT (2) I
I 47 I 431K0130540sO I MAGAZINE 2 J.B. LAYOUT (1) I

I 48 I 431K0130540vl I MAGAZINE 2 J.B. LAYOUT (2) I
I 49 I 431K0130600.0 1 CONNECTIONSYSTEM DIAGRAM (11 I

I 50 I 431K0130610,O I CONNECTION SYSTEM DIAGRFlM (2) I
II
51 431K0130620, 0
ICONNECTION SYSTEM DIAGRQM (3) I
I 52 I 431K0130650,O ) POWER LINE (1) CONNECTION DIAGRAM I
I 53 I 433KO1306609 0 I POWER LINE (2) CONNECTION DIAGRAM _ I

I 54 I 431K0130670,O I POWER LINE (3) CONNECTION DIAGRAM I
1 55 143lK0130700sO 1 NC LAYOUT I
I 56 I 431K0130710,O I CONTROL UNIT LAYOUT I
I 57 I 431K0140010~0 I LINE POWER SUPPLY (1) MAIN BREQKER I
I 58 I 431K0140020,O I LINE POWER SUPPLY (2-l) MAIN TRANS I
I 59 I 431K0140020,l I LINE POWER SUPPLY (2-2) MAIN TRANS 1
I 60 I 431K0140030,O I LINE POWER SUPPLY (3) AClOOV LINE I

ELEMENTARY DIAGRAM LIST PAGE 314
SET No. : DD431KOZOOO

ND. DRAWING NUMBER TITLE
61 431K0140040,O LINE POWER SUPPLY (4-l) AXIS SERVO AMP
I 62 I 431K0140040,l 1 LINE POWER SUPPLY (4-2) AXIS SERVO AMP I
I 63 I 431K0140050,O I LINE POWER SUPPLY (5) NC POWER I
I 64 I 431K0140060,O I LINE POWER SUPPLY (6) MOTOR POWER I
I 65 I 431K0140060~ 1 I LINE POWER SUPPLY (6) MOTOR POWER I
I 66 I 431K0140080.0 1 MAGAZINE 1 MOTOR DRIVE I
I 67 I 431K0140080~1 I MAGAZINE 2 MOTOR DRIVE I
68 431K0140090.0 SPINDLE DRIVE (1)
69 431K0140090,l SPINDLE DRIVE (2) I/F
70 431K0140100~ 0 AXIS SERVO & SPINDLE CONTROLLER BUS
I71-I--
431K0140110~0 I X AXIS ENCODER (INCREMENTAL) I
I72 I431K014011091 I Y AXIS ENCODER (INCREMENTAL) I
I 73 I 431K0140110,2 I Z AXIS ENCODER (INCREMENTAL) I
74 431K0140140,O Z AXIS BRAKE

I I
75 431K0140150,O MOTOR STARTER / MOTOR POWER
7'6 431K0140160,O THERMAL TRIP / BREAKER TRIP
I 77 I 431K0140170,O I EMERGENCY STOP I

1 78 I431K0140200,O 1 MOTION SWITCH INPUT (1) (EMG, ALARM) I
I 79 I 431K0140210.0 I MOTION SWITCH INPUT (2) (TOOL, ET0 7
I 80 I 431K0140210,l I MOTION SWITCH INPUT (2) (MAGAZINE) I
I 81 I 431K0140220,O I MOTION SWITCH INPUT (3) (MAGAZINE DEC.) I
I 82 I 431K0140220,l I MOTION SWITCH INPUT (31-1 (MAGAZINE DEC.) I
I 83 I 431K0140220,2 I MOTION SWITCH INPUT (31-2 (OPTION) I
I 84 I 431K0140230,O I MOTION SWITCH INPUT (4) (MAGAZINE I> I
I 85 I 431K0140230sl I MOTION SWITCH INPUT (5) (MQGAZINE 2) I
I 86 I 431K0140240,O I MOTION SWITCH INPUT (5) (OPERATING PANEL) I
I 87 I 431K0140250,O I MOTION SWITCH INPUT (6) (TOOL MEASURE) I

I 88 I 431K0140260,O I MOTION SWITCH INPUT (7-l) (MMS:RENISHAW) --I
I 89 I 431KO14026Osl I MOTION SWITCH INPUT (7-2) (MMS:RENISHAW) I
I90 I431KO14026Ov2 I MOTION SWITCH INPUT (7-3) (MM'SRENISHAW) -1

I 91 I 431KO140270,O 1 MOTION SWITCH INPUT (8) (MAGAZINE 2) I
I 92 I 431K014028010 I MOTION SWITCH INPUT (9) (MAGAZINE 2) I
I 93 I 431K0140300.0 I RELAY DRIVE INPUT (1) I
I 94 I 431K0140310,O I RELAY DRIVE INPUT (2) ~~ ~~~~ -----I
I 95 I431K0140320,O I RELAY DRIVE INPUT (3) (MAGAZINE 2)

FIFMENTARY DIAGRAM LIST PAGE 4/4
SET No. : DD431K02000

No. DRAWING NUMBER TITLE
96 431K0140320.1 MAGAZINE DRIVE INPUT
97 431K0140320,2 MAGAZINE 2 DRIVE INPUT
98 431K0140340,O RELAY DRIVE OUTPUT (1)
101 431K014037010 RELAY DRIVE OUTPUT (4) (MAGAZINE 2)
102 431K0140380,O RELAY DRIVE OUTPUT (5) (MAGAZINE 2)
103 431K0140400,O SPARE INPUT (1)
104 43lK0140410,O SPARE OUTPUT (1)
105 43lK0140450,O REVOLVING LIGHT (OPTION)
106 431K0140460,O COOLANT CONTROL (OPTION)
107 431K0140470,O OPTION OUTPUT (M CODE, ETC)
108 431K0170010,O OPERATING PANEL (1) (FOR DIAGNOSE)
109 431K0170010,1 OPERATING PANEL (2) (FOR DIAGNOSE1
110 43lK0170010~2 OPERATING PANEL PQRTS LIST (FOR DIAGNOSE)
111 431K0180010,0 VTC-206 LADDER ELEMENTARY LIST
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
SET No. GwT SET No.
SET No. SET No.
00 m-e--
b%X tts x x x DO mm---
XX% XX% dr fcx
Q Q cm@ Q Q QQO
0 MOOEL COOE(3 DIGITS):

Thls Code N0.k used for each model.
@ ADDITIONALSET No.(3 DIGITS):
This No.can dlstlngulsheach SET No.
@ LANGUAGEtlDtGiTS):
O:Standard(Engllsh)’
F:FrenCh.Ftenchand English
G:German.Gefmanand Enolish
@ Not USED:NormallYset zero
'@ CHANGE No.:
When SET No.Is changed .
Th Is No.&a;c;r~ Ip IIY changed.
. . -a -
@ MODEL CODE
@ ADDITIONALSET No.
@ SORT OF DRAW1NGS -*Referto the folloulna
l
@ ADDITIONALDRAYING $r?t'on*
@ CHANGE NO.:Can be used O-9. A-2
@i ADD[TlONALPAGE N&OF DRAWING:
1stvase ‘0’
aftarad vaseX2.3,4.. .l
Ish):NO vfIte
@ LANGUAGE:Standard(Engl
French,Frenchand Encrlishrf
Gafman,Gafm(ln
and Engllsh;G
r@EXPLANATfON FOR KIN0 OFORAW~NGSJ
1:MalntenanceData
2:Purchased Parts soecltlcatlon--CABLELIST
3:WIflnu dlagrm
4:Elementatydiagram
5:Electrlc cabinet dlaaram
6:Name Plate
7: Seauence, Ladder
6:Others
~~~~30~l~7?Ls~~~-~E~L’? Reference sheets in Drawing

*a*X/%%
'*T'p
mm- tct%/%%
m--
000 000
a Em8 @ AOOlTIONALORAWINGNO.
PAGE No.
0 342 7FlfX @ LINE ADOLESS .
CHK'O BY ORWN BY. TITLE

sEP.29.'93
sEP*a.'93ELEMENTARY OIAGRAM
H.TANIGUCktI &&A%[
ORvNm52300640010.1
13 4UUJGl.C bU a
(l/51
NW Old : Old New i Otd ; Old
SYrPbO1 btrev I talotj SYmbo I Abbrevltaton : Abbfevl taionj Symbo I
ELECTRO- ;
MAGNET -7
WNTACTOR I
I
, p-----*--w,
+CC
BREAKER , ,
: 17
THERMAL : : ;-a--
RELAY ; :
: r-l TH i-s--
8 :
:
IMlT SVITCH: :
REAK CONTACT A
LS .: -
.
:
:
:
PRS ;
:
*,-e-
:
RS j
:
I
,
:
FS :
*
:
.,-I-
:
:
PS i
: -I-
1
FLOV FLOV
: I :
SVITCTH : SUITCTH ; . u :
7ap3 7y473 8 7
: :
:
I : I -T-
I laws and regulationsby JaDaneseGovernment.

New ; Nev Old ; Old
Abbrevltalon : SYmlO I AbbfeVl talOn: SYmboI
a!&% i 83sfJb Be%% i IEJ’lat
;-- I
.
I
i ++
MAKE CONTACT :
-Pw-7
K. KA. KT. KN i I :
PEH;ofO IL i
m41t ;
94*-F
K,KAKT.KM:
AC RELAY ;
AC ‘Jfr i
K, KA. KT. W
THERMAL :
:
CONTACT
id-
8 I
TH ; -?i*h
I i
SSR COIL i :8
SSyRJ4L i SSR
:
8 -++I
:,
.UCU‘
NW i NW Old : Old Nev ’ NW Old : Old

Abtxevltalon : SYmDOl ADDrev I ta lo@ SYmttol Abbrevltalon i sYmDol AtIDreVltalOn{ SYmbO I
PULL SVITCH i : PULL SWITCH ;

I :
:
i 4,. : -- I
7yp3 ; A :
: 7
.# 0 :
9 I .
I
I :
TURN WITCH! c, TURN SVI TCH ; 5
:A-‘ : : ss
#
9-%‘3 :
SELECT SW TC! :
ss : 4
I- ss :
:
: l
; :
: :
1
I :
t :
: :
, :
:
:
SS
---oW
:
:
4 ,
:
:
I
# :
: :
I 1 :
. I I
:
: :
: : . :
: :
:
:
: :
: :
:
ss ;
:
:
:
d- :
: .--a---
LIO --
:
,
:
:
* :
It :
I
Nev Old Old
bbr%l on ! svneo 1 AbbfwltalOn~ SYMO I
f
S%%% i, SWfk ma i mm
..
: v
: l*
:
: :
9 4
:
:
SVtTCH ;
:
:
hagim 93 i
:.
:
: I
,
:
: .
, CJ
1
- . - -_--- -- -.. ---..-
IS prooucr IS suoJecI;
- ~0 811 auotlcaote exoorr concrot laws hna regulaflons Dy 3aoanese Government.
(4/S)
NW : NW Old : Old NW Old :
NW ; Old
Abbrevltalon i SYnbo 1 Abbrevltalor( Svmbol Abbrevltalon i SYmbOl AObrWl talOni SYmOOI
Ll%% I fW&b ES%% i W3Hk m% i iiwab EC118 I 835*“Af
:
m m
KEY SWITCH i KEY. SWITCH i I
cos ; ‘r’
ii- KSW ---o- ; -y-
EG
I I
*w : I I
:
DIODE :
SOLENOID ;
VALVE :
3OL j ++:.
wp7 :
! I
: :
: ELECTRO- i
RESISTOR ;
i’ SOL-60
1 -J/(0--
P : I
PHOTO
%iSH
t
AC MOTOR : :
WITH EARTH i #
M :
% u
AT?- i :
: -Q- :
8
I
This ~roduci Is sublect to al I aoolicable export control
L
I laws and iegulatlons
I
by Jaoanese Gohment.
(S/S1
Nev I
Nev Old ; Old Nev 8
Abbrevltalon i SYnoo 1 Abbrevl ta1of$ Symbo I
NW Old : Old
Abbrevltalon i Svmbo I Abbrev I tb Ion: SYmBOl .
sli%%% i Bi’,xfJb me% i 8=lxs 36111% i WSbk B%%% i mm%
I :
SSR ; SSR CAPACITOR i I i
SSR ;
V
: #
1
LED : {,//
: N LEO
HL I
PLC INPUT i
X
( -cF_
*
i
:
PLC OUTPUT i
PL; Ml i .+I--- Y
; ~--p-
I :
:
:
:
IMPARISON LIST
% 8% Abbrevltlon liNW 8 Old(l)E Old(Z) WI% Abbrevltion r(
I New tlOld(l)8 01~
F-9- 9-2x4 93
MOTOR
Mxt MTR M SA*$ SRf*x SS-:
TURN SWITCH
WIAm t!b’lim7~
ELECTROMAGNETIC CONTACTOR KMSS KMSSI $$$ SASS: SASS$ SS-$
SELECT SWITCH
Il/-h- O-P’J-;(4r?
BREAKER
QF%:): QFB CE SAol: SARtg SS-t
ROTARY SWITCH
Y-7JIf *4473
THERMAL FRss l=RT$t CL-G SAe SAK$$ SS-z
KEY SWITCH
‘JZ7EH93 zs 88
LIMIT SWITCH SQxt SQL:* LS-tt V*tt VDIXt Da
DIODE
iam Hr
PROXIMtTY SWITCH SQsS SQP$s PRS-$t HL$$ HLPc L-t1
LAMP
IaHmilm473 ‘jry-
LEAD SWITCH SQxt SQRtr: RS-tt HAtt HABu 62-t:
BUZZER
.
t-71rI4 73 nwis-
THERMAL SWITCH ST-at FRTtx TH-tt zst RCSda S-tt
SPARK KILLER
7O-hXl73 JI’J X9-
FLOAT SWITCH SLtt SLFtx FS-.t$ RVtt RiRtt ZNR-x
VARf STOR
fuJX4d YW FIT&I
PRESSURE SW! TCH sprt spstx PS-$8 YVrt YVSS sot-x
SiLENOfD VALVE
70~x4 73 aI#71/-*
FLOW SWITCH SLdt tt* *St YBtt YEk60 SOL-6
ELECTROMAGNETIC BRAKE
‘J I/- %8x473
RELAY KAX1: KARtX ttt SQtt SQFtX PHi-b
PHOTO SW I TCH
mmw947-* mmmm947- KTxt KTRt* LED
TIMER . lrtt . HLtl: HLEts LE&x:
~9kXllrF JX79-
PEDAL SYITCH SFJS SFTS1: FTS-tt . X%S XXb St%
CONNECTOR .
mJ;fPSX473 pc3.&
PUSH BUTTON SWITCH S&t SBPtx Pa-*$ XT*% XTBtx TEtt
TERNINAL BLOCK
MkX473 mist
TOGGLE SVITCH SAtX SATtS SS-tx EL$S ELWOX
LIGHTING DEVICE
7&x4 93 at*,+ #at%
PULL SWITCH SA$t: SASSt +** EV$z EVHSt FAN-$:
VENTILATOR
-
Ki
-
1 PLC SEQUENCE PFlRFlMETER TQBLE
2 R 2100
3 8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 CODE
FEDCBQ98765432lObitNo.
4 0000000000000000
6 / 1 1 / 1 / 1 L Ml000 TYPE OF TQBLE 1:NC ROTRLY TFlBLE 0:INDEX TABLE

Ml001 (UNIT OF INDEX TABLE) 1 :FINIS 0:7
7 Ml002 INDEX TABLE TYPE 1 :ERICSON 0:NIKKEN
Ml003 ENDMILL FOR TOOL LENGTH MEASURE 1:AVAIRBLE 0:DISAWILABLE
8 Ml004 (TYPE OF FEEDBACK X > 1: ABSOLUTE 0:INCREMENTQL
MlOOS (TYPE OF FEEDBQCK Y > 1 : ABSOLUTE 0 : INCREMENTAL
9 Ml006 (TYPE OF FEEDBACK Z> 1:ABSOLUTE 0:INCREMENTPL
Ml007 (TYPE OF FEEDBACK 4) 1 : ABSOLUTE 0:INCREMENTFIL
IO Ml 008
L
Ml009 Mr%QZINE MAX TOOL NUMBER <NOTE2>
I1 L
Ml010
l-
Ml011 NG.MAGAZlNE TOOL DETECTOR 1:AVAILABLE O:DI‘%VfXLABLE
12 L
Ml012 (AXIS MOVE AT ATC BY PLC(EIR/ISO)I
:AUTO(PLC) 0 : PROGRAM
Ml013 (SELECT THE T CODE “MOGTtt”)
13 I-
Ml 014 (NOT “MOGTStTtt” <NOTE3>)
Ml 0 1 S (AXIS MOVE AT ATC BY PLC<NOTEl 1 1 :ONLY PROGRAM 0:BY PLC
14
I5 R 2101
16 8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 CODE
FEDCBA9876S4321ObitNo.
I7 0000000000000000
18
19 Ml016 TYPE OF PALLET CHENGER 1 1 :2 PFlLLETS 0: IPALLET

Ml017 (TYPE OF PALLET CHENGER 2) 1 :MULTIPALLETS 0: 1PQLLET
!O Ml018 (EXTERNAL FINISH SIGNfiLl 1 :AVAILABLE 0:DISAVnILABLE
Ml019 (COOLANT DOOR) 1 :AVAILABLE 0:DISrX’AILABLE
!I Ml020 COOLFlNT MENU AT POWER ON 1 : “AUTO”ON 0 : “FIUTO”OFF
Ml021 (ONE CYCLE SW. OF PFlLLET CHANGER11 :DISWRILABLE O:FIVF?ILABLE
E2 Ml022 (EXTERNAL I/O) 1 :AVQILr?BLE O:DISFIVAILABLE
Ml023 TOOL MES. EQUIPMENT AT ATC 1 :NOT RETRACT 0 :RETRACT
E3 Ml024 (GEFIR SHIFT BY M CODE) 1 :WLID 0: INVRLID
L Ml025 (III SPEED SPINDLE(25. OOOrpm) I :VALID 0: INVALID
!4 Ml026 EIA ATC TYPE 1 :T CODE TYPE O:M06 TYPE
Ml027 Z WSI. FIT EIA FlTC FIN. 1 :SECOND POSI. 0:FIRST POSI.
!5 Ml028 (PROTO TYPE) O:MASS-PRODUCTION TYPE l:PROTO TYPE
Ml 029 <NOTE3>
!6 Ml030 RXIS MOVE PATTERN AT QTC 1 :z-(XIV 0; (X)YZ
Ml031 (FIXIS MOVE PATTERN AT PALLET CHf?NGE)l:Z-X 0:X. Z AT A TIME
!7 <NOTE>
<NOTE 1 > R2100 DITF FlLYAYS ON <NOTE3>
!8 PLC PQRAMETER CONVERTION FROM MILLIMETER INTO INCHES
0:MM --> INCH (RUT0 CHANGE) 1:NEGLECT
!9
50
51
52
i3
24
i5
F CHK'D BY IXWN BY TITLE
hmg& . M.HOTTA
SEP. 25 * 96
l
z'!XfWETER LIST (1)
ffj
YCWiYKI WWK C(32PORFITIaJ
I.71vn1 I nnr n n
iL
PLC SEQUENCE PRRAMETER TABLE
8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 CODE
FEDCBa9876S4321ObitNo.
0000000000000000
Ml032 (MAZAK MESURING SYSTEN) l:RENISHaU 0:NO MMS

Ml033 (LC SENSOR) 1:LC SENSOR 0:NO SENSOR
Ml034 MACHINE DOOR INTERLOCK 1:aVaILaBLE 0:DISQVaILaBLE
Ml035 MaCHINE RIGHT DOOR INTERLOCK 1 :aVaILaBLE 0:DISaVaILaBLE
Ml036 (PALLET DOOR INTERLOCK) 1:aVaILaBLE 0:DISaVaILaBLE
Ml037 (SELECT THE EXTERNAL M CODE) 1 :M102-Ml04 O:M43-M4S
~1038 (CYCLE sTaRT BEFORE ZERO RETURN) i:ava~LaBLE o:DIsavaILaBLE
Ml039 3 MANUAL PULSE GENERaTOR(SV-ES) 1:aVaILaBLE o:DIsavaILaBLE
Ml040 (PaTO LIGHT ON aFTER PaLLET CHANGE) 1:VALID 0:INVaLID
Ml041 (D.N,C) 1 :avaILaBLE o:DIsavaILaBLE
Ml042 (TOOL TRaNSPORT SYSTEM1 I :avaILaBLE O:DISaVaILaBLE
Ml043 (MAZATROL-FMS) 1:aVaILaBLE o:DIsavaILaBLE
Ml044 (PALLET I/O> I :avaILaBLE 0 :DIsavaILaBLE
Ml045 (VaLID CYCLE START PB AT M-FMS) 1:aVaILaBLE D:DISaVaILaBLE
Ml046 PAT0 LIGHT LaMp ON ~00/~01 1 :VaLID 0:INVaLID
Ml047 (WARM UP FICTION) 1:AVaILABLE 0:DISAVaILaBLE
8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 CODE
FEDCBa987654321ObicNo.
0000000000000000
Ml048 (MIST COOCaNT) 1:avaILaBLE 0:DISaVaILABLE

Ml049 COOLANT THROUGH SPINDLE 1 :avaILaBLE O:DISaVaIL~LE
Ml050 OIL HOLE COOLANT I :avaILaBLE O:DISaVaILnBLE
Ml051 (TaP COOLANT) 1:avaILaBLE 0:DISaVaILaBLE
Ml052 (MS3 (aUX.COOLaNT 1)) 1 :avaILaBLE 0:DISaVaILaBLE
Ml053 (M54(FWX.COOLANT 11) l:ava~LaBLE O:DISaVaILaBLE
Ml054 (NIAGARA COOLANT) i:avaILaBLE O:DISaVaILaBLE
Ml055 (SPINDLE THROUGH AIR) 1 :AVAILABLE 0:DISAVAILABLE
Ml056 (TOOL CLEANER) 1 :VALID 0: INVRLID
Ml057 (SPINDLE CLEaNING TOOL) 1 :VFSLID 0: INVALID
Ml058 (TAP COOLANT ON TIME) 1 :CONSTaNT TIME 0:aLways
Ml059 (TFIP COOLANT) 1:SPINDLE CW.ONLY 0:aLWaYS
Ml060 (M CODE FINISH AT DOOR CLOSE) 1:aVAILaBLE 0:DISaVaILABLE
Ml061 WAIT CUTTING FEED TILL COOLANT ONl:aVaILaBLE 0: DISaVaILaBLE
Ml062 (TOOL ID) ~:avarLaBLE 0 : DISaVaILaBLE
Ml063 (EXTERNAL M CODE) 1:2 DIGIT 0:3 DIGIT
30
31
32
33
34
3s
CliK’D BY DRWN BY I TITLE

2 L . t SEP. 25 .‘96 PARAMETER LIST (2)
2 IiifiGPd k
Yfvmz~I t,rlzw lxRPa?NIDN M.HOTTa '
m mwN w-431K0110020. 0
his product
.-- is
__~ subject to all applicable export control laws and regulations by Japanese Government.
-
- I 9 I 10
-
1 I 3 I 5 I 4 I 5 I 6 I I I 8
L Tii
-
1 PLC SEQUENCE PARAMETER TABLE
2 R 2104
3 8 4 218 4 218 4 218 4 21CODE a

FEDCBa987654321ObitNo.
4 0000000000000000
6 Ml064 (S FIXIS) 1:aBS 0:INC

8
Ml065 (6 axrs) I :aBs 0:INC
7 M1066 s axrs 1:ava1LaBLE 0 :DISaVaILaBLE
Ml067 (6 (aXIS TYPE)) l:avaILaBLE 0:DISaVaILaBLE
8 ~1068 (aux.HEaD) 1 :VALID 0 : INVALID
Ml069 (BALL SCREW SUPPORT) 1:AVaILABLE 0:DISAVRILaBLE
9 Ml070 CANCEL ERROR DETECT AT RESET 1:VALID 0:INVBLID
Ml071 (MFl PB AT MENU OFF) I:DISAV~ILABLE 0:avarLaBLE C
1c Ml072 (EXTERNaL FINISH TYPE) 1:PTR ALLOW TYPE 0:PULSE TYPE
Ml073 (CMLECT SP LOAD FOR WaRM Up> i:avaILaBLE 0 :DIsavaILaBLE
11 Ml074 (HIGH SPEED SPINDLE WARM UP) 1:aVaILABLE 0:DIsavaILaBLE
Ml075 (THERM0 COW'. ALARM STOP) 1 : INVALID 0:VALID
12 Ml076 (TTS RONNING (NEGLECT ID)) i:avaILaBLE 0:DIsavaILaBLE
~1077 (NOT MOVE z axIs aT aTc) l:avaxLaBLE 0:DIsavaILaBLE D
13 ~1078 (NOT MOUE z axIs aT aTc OF MDI) l:avaILaBLE 0:DIsavaILaBLE
Ml079 (ATC INTERLOCK NEGLECT BY M.FAIL PB)l:AVAILABLE 0:DISAVAILABLE
14
15 R 2105
16 8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 CODE E
FEDCBa987654321ObitNo.
17 0000000000000000
18
19 Ml080 RESUME SPINDLE RUN FIFTER aTC(EIa/ISO) 1:VQLID 0: INVRLID F

Ml081 WAIT CUTTING FEED TILL SP.UP TO SPEED 1:VFILID 0:INVALID
:20 Ml082 (NEGLECT NEXT TOOL) l:awILaBLE 0:DIsavaILmLE
Ml083 (UNMaN(TTS)) 1:avaILaBLE 0:DIsavaILaBLE
21 Ml084 RESUME SPINDLE RUN aFTER aTc(MazaTRoL) 1:VFILID 0:INVaLID
Ml085 GRWP NO. SEaRCH aT MDI i:avarLaBLE 0:DIsavarLaBLE
32 L
Ml086 YME OPTION (YME OR YMC) l:YMC(B TYPE)O:YME (a TYPE)
Ml087 G
23 A Ml088 TYPE 0F MFlGFlZINE 1:2MAGAZINES 0:lMAGQGIE
Ml089 MACHINE LEFTDOOR INTERLOCK I:FIVAIL~BLE 0:DIsavaILABLE
24 Ml090 (HMC MODE SELECT) l:DIRECT DRIVE O:SUB-PRO DRIVE
Ml091 YME OPTION LEVEL-B 1 :VaLID 0: INVALID
25 Ml092 MAGAZINE DOOR INTERLOCK
I
Ml093 AXIS INTERLOCK i:DIsavaIw~LE 0:avaILaBLE H
I
t26 Ml094 TYPE OF TOOL MES. 1:SLIDE COVER 0:FIX TYPE
Ml 095
,
‘27
28
29 I
30
.31
32 J
:
.33
;
.34
;
35
K
g CHK'D BY Df?WN BY TITLE
lk4h=ws~ .
SEP. 25 “96 PARAMETER LIST (3)
5
L LJ u LuzlLll~5LlN
YW-ZMI MWX CCFZKRATION M.HOTTa
5 DRwN M-431K01 10030,O
This product is subject to al 1 appl icable export control laws and regulations by Japanese Government.
*,“ou rPC~~~~OPEOF1~~~.~J~~~I/B~a,~9Emrtsttlitas~~lb~~e~-s<~~T;r~c~~L,a~.
PLC SEQUENCE PQRAMETER TABLE
8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 CODE
FEDCBA9876S4321ObitNo.
0000000000000000
Ml 142 (T LENGTH MEASURE QRM(WHEN ATC)) 1 :RETRACT 0 :NOT RETRRCT

Ml143 (AUTO DOOR MANUAL SS(OPTION)) 1 :HOLD 0 :NOT HOLD
8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 CODE
FEDCBA987654321ObitNo.
0000000000000000
Ml 144 (RUT0 DOOR (OPTION)) 1 :VALID 0: INWLID

Ml 145 (SPINDLE THROUGH MIST(M07 :MIST 11 1 :VALID 0: INVALID
Ml 146 (SPINDLE THROUGH MIST(M52:TAP)) 1 :VALID 0: INVALID
Ml 147 (V-6SS/t o 2 PALLET CHANGER) 1 :V-655/to 2 P/C o:w55/~0414.5152
Ml 148 (OIL CHILLER (OPTION)) 1 :USED 0:NOT USED

Ml149 (V-414132 2PC.V655/80 2PC) 1 :VALID 0: INVALID
Ml 150 (TYPE OF HEAD LUBE PRESS SW. > 1 %BNORMAL ON 0:ABNORMQL OFF
Ml 151 (V-51 5 SPINDLE 4500mi n-’ 1 :VFILID 0 : INVALID
Ml 152 (OIL 8 FlIR TIMING) (NORMALLY SET ;ol
Ml 153 (POSI. OF TOOL HOLDER DOWN) 1 :ONLY HOME POSI. 0:ANY POSITION
Ml 154 (DETECT OF PRES. SW OFF FRULT(OILIAIR)I :VALID 0: INVALID
Ml 155 (STQND BY TOOL HOLDER) 1 :up 0 : DOWN
Ml 156 (TYPE OF HEAD LUBE PRES. SW> 1 :B CONTACT 0:A CONTACT
Ml157 (MACHINE CONDITION OF ALARM 208)
Ml 158 (AIR PRES. DETECT TYPE) 1 :MQIN SIDE 0:LOAD SIDE
Ml 159 (EXTERNAL FHD. SW. ) 1 :VALID 0: INVQLID
31
32
33
34
CHK’D BY DRWN BY TITLE

Mgmcgfg . . M HOTTR
SEP. 25 .'96 PARAMETER LIST ‘C
4>
YbWQWI PWFy( CDRpcRATIaJ

a
.. u&/N M-431KOl 10040,O
-.
lhis product is sublect to all applicable export control laws and regulations by Japanese Government.
*,“,~~~PER~~~UP~R~R~~~~~J~;~~~I/S~~~,FPIR~~~~’P~~~I;M~~E~~(~~~Q~~~~I/~~~.
- I I I I I 8 I 9 I 10
1 I 7 3 I 4 I 5 6
IN
-
1 PLC SEQUENCE PARAMETER TABLE
2 R 2108
3 8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 CODE A
4 0000000000000000
7
llw-
1 1
I III I-
1 1 1 1 -
Ml112
M11 13
Ml114
(DOOR INTERLOCK
(MMS SKIP SIGNAL M&F)
(VSSO OVERTRQVEL NEGLECT)
2(JPN TYPE 1) 1 :VALID
1 :VQLID
I :VfkID
0:INVALID
0:INVALID
0:INVALID
B
Ml 115 (CONVEYER ENABLE SW. NEGLECT) 1 :VALID 0:INVALID

8
9 ILEE Ml116
Ml II 7
Ml118
Ml119
YME OPTION LEVEL-C
TYPE OF MAGAZINE
MAGRZINE BRFlKE
SPINDLE THROUGH FlIR VALVE
I :VFILID
1 :ELECTROMOTIVE
1 :MAGnZINE
1 :USED
STOP
0:INVALID
0:AIR
0 :EMERGENCY
0 :NOUSED
STOF>
C
IC Ml120 (Y FlXIS INTERLOCK AT HOLDER DOWN)I:VALID 0:INVALID
Ml121
11 Ml 122 (GEFIR SHIFT FREE RUN) I :VALID 0:INVALID
Ml123 (M43-M45 FINISH) 1 :ADDITIONQL I/O 0:STANDARD I/O
L M 1124 (AIR PRES. ALRRM NEGLECT > 1 :VALID 0 : INVALID
12
L
Ml125 (AXIS INTERLOCK NEGLECT) 1 :VxID 0:INVCILID D
13 Ml126 (HOLDER DOWN FIT PROGRFlM END) 1 :VFILID 0:INVALID
Ml127 (WORK LIGHT MEMORY) 1 :VALID 0 : INVALID
14
IS R 2109
16 8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1 CODE E
17 0000000000000000
18
19 Ml096 (TOOL HOLDER DOWN AFTER NEXT TOOL SELECT)l:VFLID 0: INVALID F
Ml097 (ATC MOVE PATTERN)
20 Ml 098
Ml099 PFlLLET CHRNGE HOLD POWER CUT OFF 1 :VALID 0: INWLIO
'1 Ml100 MQMJFlL RAPID FEEDRQTE OVERRIDE CLFlMPING l:lOO% 0:50%
Ml101 EXTEKNAL HWDLE BOX 1 :VALID 0: INVAL2D
?2 L
Ml102 (TOOL CLAMP TIMING TIMER(0.3sec DELFIY) 1:WLID 0: INWL2D
Ml 103 G
?3 Ml104 4-AXIS OVER TRQVEL 1 :VFILID 0: INVIYID
Ml 1 OS (GEQR SHIFT) I :VALID 0: INWLID
?4 L Ml 106 COT INVALID) 1 :VALID 0: INVALID
Ml107 DOOR INTERLOCK 2 1 :VQLID 0: INVALID
?5 Ml108 (NOT STOP SPINDLE MOOeM COMMAND) 1 :VALID 0:INVALID
MI109 EMERGENCY STOP(WHEN MMS SHIP ERRER) 1 :V#ID 0 : INVRLID H
?6 Ml 110 JOG FEEDRATE UP 1 :VALID 0: INVALID
Ml111 (CUT START INTERLOCK AL FITC) 1 :WLID 0: INVALID
‘7
28
I
>9
30
31
32 J
53
54
55
K
B CHK'D BY DRWN BY TITLE

n SEP. 25 .‘96 PARAMETER LIST (5)
H
g Y-1 wIw(-TION M.HOTTA
- DRGnvm-431K0110050. 0 i
I .. . .. _ .
hl- s Product S SubJect to all applicable export control laws and regulations by Japanese Government.
29
<NOTE>
30
R 2116 0:s 1
31 1:s 10
2:*100
32
R 2130 0:ENG 1 :JPN
33
34
35
CHK'D BY MiWN BY TITLE

2 . . SEP. 25 . ‘96 PQRAMETER LIST (6)
A
YCWXZfXI WtZFK CtXFCRQTION M. HOTTA
2 mN m-431K0110060,O
his product is’subject
- ~ to all applicable export control laws and regulations by Japanese Government.
L 1 1 I 3 I 5 I I I !3 I 6 I I I 8 I 9 I 10
.IFE
-
PLC DATA (SHORT TYPE) PARRMETER
1
1 QDDRESS 1~ COMMENT I 1 STANDARD t
2
R 2150
3 1
2
4
3
5 4
5
6
6
7 7
8
8
9
9 R 2160
1
10
2
11 3
4
12 5
13 I 6 !
14
15 I 9 1 STOP
(MFIGAZINE TIMER (Dl61)) I I I
1 R 2170 1 (TMRMFIL DISF’LQCEMENT OFFSET PFIRFIMETER) I I I
16
17 I 2 1 T13 MAGQZINE 2 EXTEND DECELERATION TIMER , 0.1s 1 0I

I 3 1 T14 MAGAZINE 2 RETRFlCT DECELERATION TIMER I 0.1s I 0I
18 I 4 1 Tll MQGRZINE EXTEND DECELERRTION
TIMER 10.1s I 0 I
19 I 5 1 T12 MAGAZINE RETRACT DECELERATION TIMER I 0.1s I 0I

I 6 1 T60 WQY LUBE ON TIMER I 0.1s I 0 I
20 0I
I 7 1 T61 WAY LUBE OFF TIMER I 0.1s I
21 I 8 1 (YME POWER OFF FllARM TIMER (D159)) I I I

I 9 ) T76 SPINDLE THROUGH CLEANINGTIMER , 0.1s I 0I
22 1 R 2180 1 (WF#?M UP WWNING TIMER (200) (Dl70)) I I I
23
I 1 1 T83 ATC COVER OPEN DELFlY TIMER I 0.1s I 0 I
2 T82 CUTTING START INTERLOCK TIMER 0. 1s 0
24 3 (PALLETLOAD/UNLOAD
LIMITCONF. TIMER)
4 (PALLET UNCLAMP LIMIT CONF. TIMER)
25
5 (PQLLET SELECT LIMIT CONF.TIMER)
2E 6 (PF\LLET SELECT ALFlRM TIMER)
7 (PALLET LOAD/UNLOAD ALFlRM TIMER)
27
8 (PALLET CLAMP/UNCLAMP ALARM TIMER)
2-z 9 (PALLETDOOR OPEN/CLOSEALRRM TIMER)
24 PLC DATA (LONG TYPE) PARAMETER

R 2190 inch -22086
3c QRIA 1 STROKE END -
1
1 K!m
K!m -561000
2 i nch
I I
31 -43267
2 STROKE
FlRIFl END +
3 mm -1099000
32 4
33 I 5
6
I Z-AXIS
Z-AXISCLEARWCE POSITION (WHEN ATC) ( / -70000 (
34 I 7
8
I (PALLET DOOR
(PALLET DOOR OPEN/CLOSE
OPEN/CLOSE ALFiRM
ALFiRMTIMER)
TIMER)
35
I
I
9 I (P&LET DOOR OPEN/CLOSE ALARM TIMER)
TIMER)
1
ij CHK’D BY DRWN BY TITLE

. .
. . OCT. 30 “96 PQRAMETER LIST (7)
3
M. HOTTFI
25 mwN M-431K0110070, 0
-his product is subject to ail applicable export control laws and regulations by Japanese Government.
- 1 I 7 I 3 I 4 I 5 I 6 I I I 8 I 9 I 10
IN
-
PLC PARAMETER (DATA TYPE)
1
ADDRESS - - . .- . -
CUMMtNl
1 I 3,.--.*-1- . I
I HNLJHKLJ
2
MEMORY QCTIVE
3 R 2300 PLC C)JN (BIT TYPE1
4
I 2 I
I
1 RC
I
CMN (BIT TYPE) I I I
5 3
9 (THERMAL DISPLACEMENT OFFSET MACHIM: TYPE(3:VSlS 6:VSSS1>

IR 2310 1
10
11
12
I 4 I , (OVER HEQT FOR 1 SAMPLING) I I I
13 I s I , (OFFSET EXEC. DELAY COUNTER) I I I
I 6 1 , (OFFSET EXEC. DELAY COUNTER FOR AFTER FITC) I I I
14
I 7 I , (OFFSET VFILUE BY ONE TIME) I I I
15 I 8 1 , (OFFSET WLUE BY ONE TIME FOR AFTER QTC) I I I
I 9 I , (THRESOLD) I I I
16 , R 2320 , , (ATC Z AXIS LMD METER OFFSET r%J 1 I I I
17
18
19
5
20 6
I
21
8
22 9
23
24
25
26
27
28 8
9
29
R 2340
3c 1
2
31
3
32
33
34
8 1st OVERRAID AT GAP ELIMINATER SIGNQL OFF mm/mi n 5000
35
9 CLAMP SPEED AT GAP ELIMINATER ON % 200
2 . CHK'D BY DRWN BY TITLE

. . SEP. 25 .‘96 PARAMETER LIST (8)
9
YFmWHI t+3ZM -TIUd M. HOTTFl
n mwN M-431K0110080~ 0
his product is subject to all applicable export control laws and regulations by Japanese Government.
- I 2 I 3 I 4 I 5 I 6 I 7 I 8 I 9 I IO
I
Iii2
-
PLC PARAMETER (DATA TYPE)
1 7
QDDRESS
2 COMMENT STANDARD
MEMORY FlCTIVE
3 R 2350 R 2850
1 1
4
2 2
33 33 VFC MQX SPEED SPINDLE GEM 4 rm
rm 00
5
4
4 4
6 5 5 VFC MFlX SPEED SPINDLE GEFlR 3 rm 0
7 6 6
7 7 VFC MFlX SPEED SPINDLE GEAR
GEAR 2
2 rpm 0
8
8 8
9 9 VFC MfiX SPEED SPINDLE GEFlR 1 rpm 0
9
R 2360 R 2860
10
1 1
11 2 2
33 33
12 SEC 5
4 4 AFCQLARM TIME AFTER CLRMPPED 2nd OV
13 5 5 QFC MIN. VALUE OF 2nd OVERRIDE 0.01% 5000
6 6 MIN. VALUE
AFC MIN. OF 2nd OVERRIDE 0.01% 10000
14 0.01% 100
7 7 AFC MIN. VFlLUE OF 2nd OVERRIDE
1s 8 8 QFC LOWER % 10
9 9 RFC UPPER % 10
16 R 2370 R 2870
1 1
17
2 2
18 I ir
3 3il I I
4 4
19 ATC Z-AXIS POSITION
5 Mm 0
5
20 6 6
ATC QRM POSITION DISTFWCE (FOR RTC TOOL INTERFERENCE CHECK) urn 62000
7 7
31
8 8
FlTC ARM EXTEND DISTFlNCE (FOR ATC TOOL INTERFERENCE CHECK) pm 105000
105000
32 9 9
R 2380 R 2880
23 1 ARIFl 2 Z-QXIS SKIP POSITION urn 0
1
1 1
1
24 2 2
3 3 WIA 2 Y-QXIS START POSITION
POSITION OF TOOL LENGTH MEASURE urn 0
25 ,
4 4
5 ARIA 2 X-QXIS STQRT POSITION OF TOOL LENGTH MEASURE urn 0
0
26 , 5
6 6
27 7 7 TOOL LENGTH MEASURE SKIP SPEED mm/min
mm/min 300
28 8 8
9 9 TOOL LENGTH MEFlSURE RWID
RWID TRQVERSE OVERRFlID
OVERRFlID % 45
29
R 2390 R 2890
2890
DISTANCE OF THE TOW SENSOR
DISTANCE SKIP AND DEC. rm 25000
30 I 1 I
2 2
31 33 Z AXIS SKIP POSITION rm 0
3
3
32 4 4
Z
Z AXIS
AXIS STQRT POSITION
POSITION OF TOOL LENGTH MEFlSURE rm 0
5 5
33
6 6
Y AXIS START POSITION OF TOOL LENGTH MEASURE vm 0
0
34 7 7
8 8
3s X RXIS START POSITION OF TOOL LENGTH MEASURE urn 0
0
9 9
K , CHK’D BY DRWN BY TITLE

5 SEP. 25 . ’9 6 PARAMETER LIST (9)
5
- I I I I -lJ,I\“II”“I”~”
This product is subject to all applicable export control laws and regulations by Japanese Government.
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
- I b I I I z5 I Y I I"
I I / 1 5 I 4 I 5
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0 00
0 00 0 00
7
D 0 00
n
0 00
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
+ +
2E
27
2E
2F
3c
31
32
33
34
35
2 CI-K’D BY DRWN BY TITLE

. . SEP. 25 . ‘96 ELECTRICAL CONTROL
2 CABINET LQYOUT
Y-1 MXZH CXRKRATION M. HOTTFl
m lJRwNme~.71unimnin.n
-
-! 1 I 7 I 5 I 4 I 5 I 6 I I I 8 I 9 I IO
Yi
-
1
3
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1c
11
12
13
14
15
16
17
18
15
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A - II
YWWW WQfW CiXFCRQTICN

mwN M-431K0130010~ 1
*e~~r~~~~~~v~~m~~~~~Jrt~~~~~~~~~~~~~~~~~~~~~~~~<~~~~~~~~~~,
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i CHK’D BY DRWN BY . TITLE

SEP. 25 . ‘96 POWER PANEL LAYOUT
; Mmp/7 .*
5
-
I I I 8 I 9 I IO
.IN
- 1 I 7 I 5 I 4 I 5 I 6 I
3
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10
11
12
13
14
IS
16
17
18
19
?O
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23
24
25
26
37
28
29
30
31
32
33
34
35 -
ff 1 CHK’D BY I MiWN BY 1 TITLE

- - I
.. 93’~ 25 . ‘96 POWER PANEL
F PARTS LIST
- YFmvcT<If+ZW ccRp(IpATIoN M. HOTTA
z w m-431K0130020, 1
s product is Subject to all applicable export control laws and regulations by Japanese Government.
r~rpt~B~JKv9E~~~~g:d;JeP~L~pa,~pEmE#?~Ba~BEi~~~E~~<ff?;rB~F~L~-b.
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- I 3 I 4 I 5 I 6 I I I 8 I 9 I 10
I 7 I
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I
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1
3 A
6 B
9
C
10
11
12
D
13
14
15
16 E
17
18
19 F
20
21
22
G
23
24
25
H
26
27
28
PARTS LIST I
29
NO. PQRTS NO. PARTS f’G”li CATALOG TYPE MAKER REMARK QTY
30
1 D66MB000130 BRAKE PF\CK DZ-9 102 MFlTSUSHITR BPlsBP2 2
31 2 D44MB001760 CONDENSER 4OvF 180V MQTSUSHITA CltC2 2

3 D30MB002010 RESISTOR 30n 3ou MATSUSHITA .Rl,R2.R3,R4 4
4
32 J
33
34
35
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CHK’D BY DRWN BY . TITLE

SEP. 25 . ‘96 BRAKE UNIT PANEL
LAYOUT & PARTS LIST
* Pfimk .
YrX4ZCKI IGSC CCRFtXQTICN M. HOTTA
m DRWN N0'431K0130040.0
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
-
I I 7 I 4 I 4 I 5 I 6 I / I 8 I 9 I 10
5
1
3 AP KM908
4
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ZLPOQ Al A6 - -o- -a-
KRRlOlb KM1024 Km906 KFlR902 KFIR952
5 II II cl r-l
mi;;;;;l
ZL2oB ZLl2 ZLll
6
- -a-
II cl II KWlOl8 KFlR914 KM1022
XcFD44
7 ZLPOC ZLl4 ZLl3
0
0
(LY2) (LY2)
rl
8 II 0 cl cl
rl XCNZOO - W-C
ZL16 ZLIS
KMRFIEX KARl014
9
cl cl
‘m&T ZLl9
1C
IWCTP
.l
ZL21 ZL22 ZLEH3 ZLI8C ZL18D ZLEHl
2 0 II 0 cl Cl 0
ZLEMM ZL9l ZL92 KWFCL KRR4UC ZL83 ZL84 ZL8S

3
II II II
4 ZL23 ZL94 ZL93 A47 ZL97 w
Km1002 KM1004 KM 1006 KRRI 008
5 0 II 0 IE 3 1 KnRTnB
ZL24 ZL40 ZL95 A26 ZL75 (LY2)

ZL45B ZL46 ZL48
6 0
(OP. 1
cl00 cl r-l
KARBPZ
7 ZL43 ZL75FI ZL96 A71
UILI cl
8
ZLSP 1
9 WR819 KM821
TB8
0 0
1 C2N624A0068
lA006B
13
14
15
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OCT.30.'96 CONNECTION SYSTEM
DIAGRAM (2)
YFMXrXI mvFKCO?FQ?nTIoU M. HOTTA
m m&w M~431K0130610. 0
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11
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16 1
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17
18
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24
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25,
26
?7
'8
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50
51
52
33
34
35
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a DRLJNN)*431K0130620.0
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A
KM4 FR4 M13

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4d!k-/ - - I-L /it- - -<- ) F;;;, CONVEYER MOTOR
2md (1.3a) ]**I&)’
MFIGAZINE 1 FWD. /REV. C

MOTOR (wi t h THERMOSTAT1
(400U)@t’TION)
F
SPINDLE MOTOR
(WITH THERMOSTAT)
(WITH THERMOSTFlT)
G
(WITH THERMOSTFlT)
(WITH THERMOSTFlT)
31
32 J
33
34
35
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*61~~ ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
-
1 I 7 I 3 I 4 I 5 I 6 I I I 8 I 9 I 10
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9
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14
15
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16 (OPTION)
17
18
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38
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31
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54
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14
15,
16,
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17
18,
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21
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23,
24
25I
26,
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2 1
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This product is subject to all appl icable export control laws and regulations by Japanese Government.
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
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I I 7 I 5 I 4 I 5 I 6 I I I 8 I 9 I 10
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TYPE)
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7
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[ (2-I) MAIN TRQNS
YrwzCKI F#W(~TIrn M.HOTTA
h - m-431K0140020.0 &
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CHK’D BY DFWN BY TITLE
FEB. 11. '96 LINE POWER SUPf’LY
MBTdk ’ ’ M HOTTA (2-Z) MFlIN TRANS
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12
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13
14
15
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DC(OV) COMMON LINE
17
18
19 F
20
21
22
G
23
24
25
H
26
27
28
I
29
30
31
32 J
33
34
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K
g CHK’D BY DRWN BY _ TITLE

. . OCT. 31. '96 LINE POWER SUPPLY
g (3) AClOOV LINE
YwmaYcI wL?w ccRm?aT1oN M.HOTTA
m 4 . 11 *. . . . . _
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his product 1s SubJect to all applicable export control laws and regulations by Japanese Government.
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ORIENT SIGNGL
ENDCOhhECTOR J
(OP:~S-EMZODER
TO BATTERY MIT)
This proauc~ 1s subJect to all aPplicable export control Jaws and regulations by Japanese Government.
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(4-Z) AXIS SERVO AMF
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L . . OCT. 31. ‘96 LINE POWER SUPPLY

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h Yf+R361 PRi!M CXRPUGTIUU M. HOTTR
3 rRwN M-431K0140050, 0
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- Japanese Government.
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2Ll 2L2 2L3
1
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OCT. 31. '96 LINE POWER SUPPLY
K (6) MOTOR POWER
regulations
Y-1 W!W CCRPCRATION M. HOTTA
iK mN m- 431K0140060,O
This product is subject to all applicable export control laws and by Japanese Government.
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----1
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29
30
31
52
53
54
55
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i?tfki~~~
(6) MOTOR POWER
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-
1
IAGFIZINE I INVERTER MGCHINE SIDE
2
IAGAZINE 1 MOTOR
3 (CON21 402
1
4 (em ENCODER
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2. POWER ;DCSV ?U$’
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7 (WI
FOR
8 (PI%) POSITION
FEED BACK
9 (OV)
TO NC
10 (PHZ)
11 (OVI
12
13
14 THIM) THERMOSTAT
15 (ON
16
17
18 XT14
u I I u21 I u21
19 MOTOR
TYPE :EELIK-SIM
20 SPEC.
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21 :: Pr= 0. 4Kw
22 GROUND
23
24
2s
26
27 XT14 YB21
1742
28 BRAKE
29
XT1 1M II
IM 1M
II -7
30 ” - A.
317
31 h
INVERTER
TYPE :CIMR-02JP3
32 SPEC.
1. = l.oKVA
33 2. = 3. Ohms
3. = 0. 4Kw
34
3s
SERVO MAGAZINE OPTION
. . OCT. 31. '96 t$Gf#NE 1 MOTOR
K
K WWZWI fN?H CoRpcRFlTIoN M. HOTTA
25 I . .. . .. . .
mwN No- 431K0140080,O
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1 I 3 I 5 I 4 I 5 I 6 I I I 8 I P I IO
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llAGA.ZINE 2 1NVER;ER MACHINE SIDE
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2.POWER
7 tov>
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II (WI
12
13
14 THRM) THERMOSTAT
15 (ovl
16
17
18
19 MOTOR
TYPEZEELIK-SIM
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1. Ir= Arms
21 2. Pr= 0. 4Kw
>2 GROUND
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R&C BOARD
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INVERTER
TYPE :CIMF?-02JP3
32 SPEC.
1. = 1. OKVA
13 = 3. OFlrms
Z: = 0.4Kw
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SERVO MQGAZINE OPTION
L fj CHK’D BY DRWN BY TITLE
L . . OCT. 11. '96 bIIG$INE 2 MOTOR
L;
L WUW CCRPCtWTION M.HOTTA
1: fE DRWN w-431KOl40080, 1
*~~~r~~~~~XU~~~W~~~~J~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~.
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1
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SPINDLE
BLOWER MOTOR
8 AC 2oov 35w 0-m
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mm: 15or cLoE:990)
III
I
12 GND-
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13 GENERATOR D
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14 PZ 8
6
PA-
15
16
1‘7
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18
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F
20
REF. SHT. (40100)
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14
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(mln“) (mlri’)
‘2
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24
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?6
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30
31
52
53
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. OCT.31. ‘96 SF;;NDLE DRIVE (2)
is&
Yf+tZRKI F#w(IXRPGSTIUU M. HOTTR
22 LRwN M-431K0140090, 1
. . .. . .. . .
This Product 1s SubJect to all applicable export control laws and regulations by Japanese Government.
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32
33
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AXIS SERVO 8 SPINDLE
i .. FEB. 12 ~‘96
CONTROLLER f3US
g -1 WlzFK rxwcmTION M. HOTTA ’

- - M-431K0140100s0
.. .. . .. export control
_-
laws and regulations by Japanese Government.
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TYPE:OSEl04
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7 FEEDBm 3. PHASE U, V, U; 2P/rev
TO NC 4. MAX.MIN-’ i 3000 m1n-’
8
5. POWER ;Dcsv ZP
PVX K
9
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SERVOMOTOR
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3. Is= 14Arms
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7. Kt= 10. +y cm/Arms
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23
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ARMATURE
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26
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I28
29
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30 AXIS
VTC-20C MAX SPEED
\ --
X HA1 00-NC-SS 20 m/mln
31. Y HA8O-NC-SS 20 m/mIn
z HA80-NCB-SS $ IS m/mln
32
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35
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( INCREMENTAL >
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M. HOTTFl
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. * FEB. 12. ‘96 Y AXIs ENCODER
A ( INCREMENTAL 1
A wtim awcRmm Pt. HDTTA

m
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[his product LS subject to all applicable export control laws and regulations by Japanese Government.
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( INCREMENTAL >
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This Product is subject to all applicable export control laws and regulations by Japanese Government.
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~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
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WIzrX QX’cXATION M. HOTTR
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This product is Subject to all applicable export control laws and regulations by Japanese Government.
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
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his product is SubJect to all applicable export control laws -and regulations by Japanese Government.
TOOL UNCLAMP
Z AXIS ZERO POINT
Y AXIS ZERO POINT
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MAGQZINE 1 EXTEND
MAGAZINE 1 RETRACT
export control laws and regulations by Japanese Government.

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This Product is subject to .a11 appl icable export control laws and regulations by Japanese Government.
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
HFlNDLE PULSE
X AXIS SELECT
HANDLE PULSE
Y AXIS SELECT
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TOOL UNCLAMP
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is subject by Japanese Government.

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~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
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COMPONENTS LClYOUT
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FROM CONTROL BOX
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16
17
18
19
20
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22
23
24
25
26
27 P - - -
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29
RED LED CLEAR LED
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31
32
YELLOW LED GREEN LED
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33 a start slgml co the probe. received from the probe.
34
3?
B CI-K’D BY DRWN BY TITLE

g . . FEB.12. ‘96 MOTION SWITCH INPUT
(7-2) (MMS:RENISHAw:
g Ynmi!MI ?Mzw axPmN1m M. HOTTQ
.- . . .. . . . _ mw M-431K0140260,1
his product 1s sub]ect to all applicable export control laws and regulations by Japanese covernment.
. _ __.-- --- .----.- -.
I
.IKI I I 7 I 5 I 4 I L, I 6 I I I 8 I 9 I IO
P. c
1
2
L+
1
3 zi13 CMD43 x33
<’ 818
22 22\\ r\ r x02
4 3 ' // MAGFlZINE 1 EXTEND
5 + 2
6 F
ZL14 CMD43 x33
820 7
< 37 N
3711 1\ x03
7 3 ’ MRGAZINE 1 RETRACT
8 3 2
MAGAZINE1
9 F
ZLll CMD43 X33
1c 3 I MQGAZINE 1
ZERO POINT
11 3 2
12 F
ZL12 CMD43
816
( 4
13 3 I MRGAZINE 1
INPOSITION
14 3 2
15
16
17 r-----------
r--------
MAGAZINE
MAGA7TNF 1 LB.B.
1 J. MAGAZINE
MAGAZINE1 T.B.
1 T.B.
18 1
I XT15 X4402 ZL13 :MD43 x33
s%8 402 402
402 1 I _. I
19 / 22 22\\ x02
3 ’ \ // MAGAZINE 1 EXTEND
14
20 1 P.
P.
3 2
I t
21 X4402 ZL14 :MD43 x33
I sEo 403 L
?2 / 403
37 31\\ \ x03
3 I \ // MRGAZINE 1 RETRACT 1
!3 > 2
!4 F
ZLll :MD43 x33
400
!5 / 36 36\\ r\ X00
3 ’ \ // $rW&ZINE 1 EXTEND
-
!6 I
> 2
!7 F
ZL12 :MD43 x33
401
2E < 4 4 \\ x01
3 I // tW&ZINE 1 RETRACT
29 > 2
3c
1- - - -w - -
31
32
33
34
35
& ORwN M-431K0140210. 1

h is product
-. is subject
- - to all applicable export control laws and regulations by Japanese Government.
-
I I a I 3 I 4 I 5 I 6 I 7 I 8 I 9 I IO
3
MACHINESIDE IG. I J-B.
A72A
+>’ 1
Z 7I 1
819 s
XcMD43x33
(<
I
s >;
r
I"
q-lx04
MAGAZINE 1
EXTEND DEC.
.+ 1N
4 A72R Z KU?819 KARlO22-2
,819
238'9F19 -I- . 4
5 +!>2 1
I, 0
(0220/051 (0310/27)
6
8
nw A72B
++I>’
Z
>:
XCMD43 X33
MAGAZINE 1
RETRACT DEC.
9 ZI KAR821 KARPI 4-2
10
r” A726
+>2 2
(0220/10) (0310/2S)
11
xTD43 x:3
12
13 X&D43 Xi3
lf
15
16
1-d
18
19
20
21
22
23
24
25
26
27
2f?
2Y
3G
3' I
3%
33
34
3:;
A CM’D BY DRWN BY _ TITLE
A
yc*#zpKtFw#(aRFCJ?RTI(N
A -N3~431K0140220.0
‘his product is subject co all applicable export control laws and regulations by Japanese Government.
I- : ! 1 I 7 I 3 I 4 I 5 I 6 I / I a I 9 I 10
IN
- _I
1
MQCHINE SIDE R8C BOFlRD
2
IAGAZ INE
I r”--
3
4 ATC COVER 1 OPEN
6 ZL16 XCMD4 3 x33

407
>>, 2 // 6 6 \\ r\ X07
7 \\ N ATC COVER 1 CLOSE
P49G. 1 J-B.
8 1 >> I4 ”
9 ZL266 ZL26A ZL26 XCMDI 3 x33

2L+
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10 e N N \\ 2Lt
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2L+
11
11 447
r’
ZL26B ZL26A ZL26 XCMD4 3
447
x33
F
//\\ 3 //\\ 3 //\\ 31 31\\// r\ x2F
12 +P- MAGAZINE 1
1M TOOL DETECTOR
13 ZL26A ZL26 XCMD4 3 x33
1M
\\ 2 \\ 2 N 18 I8
18
14 N // \\ )- 1M
15
16
17
18
19
‘MACHINE SIDE R&C BOQRD
30
ATC 1 J.B.
I
I
21 XT16 XCMD43
406 406 x33
I “-- >) 1 << 38 39 r\ X06
22 FlTC COVER I OPEN 1
2Lf
2Lt
23 I //\\ 3 0
24 ZL16 XCMD4407
3
407 x33
@TC COVER 1 CLOSE I

25 \\ 2 // 6 6 \\ r\ X07
// \\ I/
?6
27 I SO1 81 CMD4 3
ZL26 x33
2Lt 2L+
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’ r\- X2f= I
?9 ! TFF&+;. f i 5’ ;; MAGAZINE 1
TOOL DETECTOR
// \\
30 > N I
31 1 I
1
3: SERVO MWQZINE OPTION
L--------------------J
33
34
35
g
- YmGZCKI MIv#< W?FU?QTICN
‘1.7ivni kn33n I
& I I I I I -!d‘n”L -t”LL”, I
his product
- is subject to all applicable export control laws and regulations by Japanese Government.
-I-
ii
1
MACHINESIDE ‘. c
2
3 A
:CMD43 X3
434
4 :( 32 32;
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7
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--cl- CLOSE
1I1 + (IRTION)
zi7s CM043 X3: (UC. 1 UPN. 1
421 421
II2 -*
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DOOR INTERLOCK 1
-D” OPEN
7
15,: + (~PTI~N)(SPFIRE) D
14 j3 ZL75
1s
16
b RXIS TABLE
I--
zi40 CM043 X3!
E
1‘7 -> ’ : ( 46445 4”):
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1‘? A2 F
2!O I-
:NDEX TABLE ,
2‘I
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435
212 /
\
48 48 -
1
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2!j
l-B8 1
t24N
2!4
2 IS
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2 ‘C
2 17
2 18
2 19 I
3 IO
3 ;1
3 ;2 J
33
34
3 !i
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1 CH(‘D BY I IXWN BY 1 TITLE
#-I I
L% . .
t u FEB- 12. ‘96 MOTION SWITCH INPUT
e
<a v&K
(3)-2 (OPTION)
ii-
- vvwmcs I#w( axKmTKN M. HDTTFl
E - No- 431KOi 40220,2 J-l
This product LS subject to all applicable export control laws and regulations by Japanese Government.
*~l~r~~m~~Wu~~mWAB~BJ~~~~~~~~~~0~~~~~~~~~~~~~~<~~~~~~~~~.
- I !3 I 6 I I I 8 I 9 I IO
I I 7 3 I 4 I
IN
-
MAGAZINEINVERTER ).c
1
‘OINT MODULE IJBFPM3)
2 Xi01 (XCChllM) x3 CDP32)

\\ 815 IO> \
3 N I MAGAZINE 1
+I= POSITION No.0
4 x3 I
,
5 I MAGAZINE 1
POSITION No.1
6 x401 x3; I
\\ B16 4 '\
7 // I MAGQZINE 1
POSITION No.2
a x401 x31 I
\\ cl17 II)-\
9 // 1I MAGAZINE 1
POSITION No.3
IO x401 x31
\\ 817 18~ \
I1 // ,I MAGAZINE 1
POSITION No.4
Ii x401 x3 1
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14 x401 x3 1
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15 // I
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18 x401 x3 I
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20 xqo1 x3. I
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21 /
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22
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?4
25
2E
----
27
2: TM1 XT1
25
__fi_i_iL/
3c TM1
31 0
32
33
34
35
SERVO MQGQZINE OPTION
.CHK'D BY DRWN BY TITLE
. OCT.31. ‘96 MOTION SWITCH INPUT
(4) (MFIGRZINE)
Y6WDW WL?M CCRPUZRTICN M. HOTTA
ORWN N3-431K0140230, 0
. .
I I 7 I 5 I 4 I t, I 6 I I I 8 I 9 I IO
Ii
1 MAGAZINE INVERTER
POINT MOD&E <JBFPM3)
i
MAGAZINE 2
POSITION No.0
I
c-
MAGQZINE 2
POSITION No.1
E
\\ 616
77.
7 N 1 MAGAZINE 2
POSITION No.2
8 x401
\\ A17
9 // 77Y
I MAGAZINE 2
POSITION No.3
I( x401
\\ 817
!: ??\
// / MAGAZINE 2
POSITION No.4
;
7
;z'f;iZINE
2
1
x401
c- \\
//
Bl4 “\
/
!%%ZINE 2
1E x401
\\ A15
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II
x401
<
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14
2‘6
27
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29 0 I,
30 TM1
IM
:lY
31 0 h 0
3, 2
3:3

1 1WK’D BY I DRWN BY 1TITLE
OCT.31. ‘96 MOTION SWITCH INPUT
(5) (MAGAZINE 2)
YFIEYVFKI WZfX CCRKRRTION M. HOTTA
mwN m-431K0140230v 1
This Product is subject to .a11 appl icable export control laws and regulations by Japanese Government.
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
HFlNDLE PULSE
X AXIS SELECT
HANDLE PULSE
Y AXIS SELECT
HANDLE PULSE
Z AXIS SELECT
HANDLE PULSE
4th AXIS SELECT
TOOL UNCLAMP
*l STDZJUMPER
MOTION SWITCH INPUT
is subject by Japanese Government.

RWi0M fc!Ibu-.
-- 1 I 7 I I 4 I 5 I 6 I I I 8 I 9 I 10
3
-.IH
MACHINESIDE R&C BOARD ‘.C
1
2
at
- %*
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(NOT USED)
4 - so143
409
-cl=
~ R5iF?ED,
6 CDPSl I
7 TOOL LENGTH MEASURE

+I- DF&;bE$ATION
8,
9 SKIP 2
10
Q% zc41
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XCNA 18
//
696
x14
13y ,
l- TOOL LENGTH MEASURE

4 9
11
r-
M##z.rE 2 -a-- SKIP
(SKIP 6)
12 I Q sp39 I ZL4S XCNAl8 x14
13 L L--J
93
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5
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3 \
I
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SKIP 3
lr,
15
16
17 Xl4
18 - GND
19
20
2;
P. c R&C BOCIRD # PENDANT BOX
22
23 SKIP ON BUZZER
(DC24V 45mR)(EB1114)
24 ZL43
VDI49 1M
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1/1 // 2
25 N \\
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27
I
2:31
1Ct-K’D BY I DRWN BY 1TITLE

h
I I 7 I 3 I 4 I 53 I 6 I 7 I 8 I 9 I ICI
zi
-
1
MFICHINE SIDE
2
II12 I/F UNIT
3
4 -1
SIuslL I
IA44j
1
5 -2
SIGfwLI
6 43
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7 44
ov
8 ---OS
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R&C BOARD
9 4 18
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10
11 MMS ERROR
12
1: MMS BATTERY ALARM
11
1C
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1c
1:
1E
17 0 I
15
w
21
I I
21
21 0 I I
2: MMS START COMMQND
+vc
21 I I
22 0 I
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25
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2’; I I
21 MMS SKIP (SKIP I>
2’
3f
3:
3:
3r
31
ij Cl-K’D BY Df?WNBY TITLE

* . FEB*l2*‘96 MOTION SWITCH INPUT
zj (7-l) (MMS:RENISHAW
WWiYKI WWW WFUWTION M. HOTTA
2 _ - m 43lK0140260,O
. .
This product 1s subject to all appl icable export control laws and regulations by Japanese Government.
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
-
I I 7 I 3 I 4 I 5 I 6 I 1 I 8 1 9 I 10
z-
1 <INTERFACE - OUTPUT WAVEFORMS>
2 (CONTROL BOX SIDE> PROBE
Error
3, Clear Low
MI12 INTERFACEUNIT Battery
4’
8
7 I SKIP
1
tN. 0.
I
9.
10
11
Error Probe Power Start AUDIO
Bakr 9 Status But ton EXT~E’t#ON
12
13
I
P - - -
14
COMPONENTS LClYOUT
Ii <MACHINE SIDE>
FROM CONTROL BOX
(MI12 INTERFACE UNIT)
16
17
18
19
20
?I
22
23
24
25
26
27 P - - -
28 XMCICHINESIDE> Om-Optical Module Machine
29
RED LED CLEAR LED
L It when power 1s on. These ransmt Infra-red
30 contra 1 slsna 1s to the probe.
31
32
YELLOW LED GREEN LED
Lit when machine control sends Lit when B slgnsls Is
33 a start slgml co the probe. received from the probe.
34
3?
B CI-K’D BY DRWN BY TITLE

g . . FEB.12. ‘96 MOTION SWITCH INPUT
(7-2) (MMS:RENISHAw:
g Ynmi!MI ?Mzw axPmN1m M. HOTTQ
.- . . .. . . . _ mw M-431K0140260,1
his product 1s sub]ect to all applicable export control laws and regulations by Japanese covernment.
. _ __.-- --- .----.- -.
iii
-
1
SW3 SETTING
2 7 -
PRINTED CIRCUIT BOARD CPTIOI -ERM INRLS TERM INALI

lm
-I--
3
f-l 14815 23824

4
5
I1II
r-l 1234
PROBE PROBE
6
7
00 o0 LIBoO” 0
sTNA/Tous sTfv&s
olluu I
I
8’ 1234
9
2
ICI
m
11 ABCD
1234
12 Q
I3 0
3
0 0
I4
@
IS
n ABCD
1234
16 PROBE
4 sN”fc’
17 TI/ToLIS
13
II
19
2c
21 PROBE
5 sNK:op
22 Ti%ts
23
J,
2i
A B C D
25
2E
27
2E
‘32 SETTING
25 r----- -‘-
3c
AUTO START r~ MACHINE START

31
OMM2 4WIRE 0 OMM2 5WIRE I

3;
I
3: 0 I
OMMI 4UIRE - OMMI SWIRE 3
31
35
zj CHK’D BY m BY _ TITLE
* . FEB. 12 *‘96 MOTION SWITCH INPUT
zj (7-3) (MMS:RENISHAW
M. HOTTA
g DRwN M- 431K0140260,2
h product is subject to all applicable export control laws and regulations by Japanese Government.
--
1 I 7 I 3 I 4 I 5 I 6 I I I 8 I 9 I ICI
.IN
-
MACHINE SIDE _MG2.R&C P. c
1
-MAGAZINE 2 , AGRZINE 2 J 1.
2 ZL57Q ZL57 ZL72 XCMD4 1 X3? (CU=32 1

e %46”
\\ I // lP4 IO>:
3 // --+e 3) ’ \ MAGAZINE 2
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\\ 2
4 N j2
5 ZL58A ZL58 ZL72 XCMD4 I X3!

X6 866
\\ I
6 // * ’ 3). 2 //
\\ 17 17y , MAGAZINE 2
INPOSITION
\\ 2
7, // j2 n
8 x33
I I
12y
9 I
10
11 Zi72 XCMD4 I x33

// l9876 I9y
12 I
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13 c, I’ ”
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4868
// 4y
15 +> = I MAGAZINE 2 EXTEND
16
17 Zl.72 XCMD4 I x33

870
// II II>\
18 +G 6 \\ I MAGAZINE 2 RETRFICT
I;‘3 3). I2 ”
2ci SO828 ZL73 XCMD4 1 x33

k 828 828
// 14 14 \
21 3) ’ \\ , X AXIS INTERLOCK 1
22 3) 2 ”
23 SO878 ZL74 XCMD4 I x33

878 878
// I I \
24 3 ’ \\ / X AXIS INTERLOCK 2
I *
25 +>2 ”
36 SO830 ZL78 XCMD4 1 x33

830 830
// 8 8y
37 3 ’ \\ I CENTER COVER
I
28 +i> 2 *’
DOOR INTERLOCK
23 So894 ZL76 XCMD4 I x33
9894
I2 21 N 9 \
30 +> ’ I DOOR INTERLOCK 2
CLOSE
EX. 1 (JPN.1
31 ZL76 XCMD4 I x33
896
// I6 16):
32 3) 2 \\ DOOR INTERLOCK 2
072 1
33 ZL76
34 3) 3 ” XCMD4 I X3!
t24N
// 20 20)
35
II’
2 CH(‘D BY DRWN BY TITLE

. . FEB. 12 a.96 MOTION SWITCH INPUT
2) (8) (MAGAZINE 2)
M. HOTTA
m FUN m-431K0140270, 0
I . I I I. I. . * -
his product is SubJect to all appl icable export control laws and regulations by Japanese Government.
- I I 7 I 3 I 4 I 5 I 6 I I I a I 9 I 10
- E:
iii
MACHINE SIDE 3G7.RRT.
1
5
2 - SO869 ‘2 Xl ID41 X: OJIP32 1
r”
3 7 869 I8
T :3+X MAGAZINE 2
EXTEND DEC.
4 2Lt 1H
KAR869 KAR1072-2
,. 3869A 9 ,869
5
NI280/05) (0320/13)
6
7. - SO87 1 2 XI ID41 X1
7
8: 8 871 5
w MAGAZINE 2
RETRACT DEC.
9
2 KAR871 KF1Rq684;;2 KT2fj71
871A
10 12 ,. 2 /3 9 I * I- 12 4 (
CO280/10) (0320/11) 0
11 XC ID41 X!
,, 7
12 w - 1M
13 xc ‘D41 X!
20
14 es+ - 2Lt
I SO382 zL1321
I5
2 XC D41 X!
!6 9 382 3
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+I= TOOL DETECTOR
!?
9’
‘ENDFINT BOX
DPERATING Pf?EL _
!O
MG2. R&C
‘1 ZL39 CMD41 X31 &321

851
( 1s
!2 1 CYCLE PB. 1
!3 I ‘T1 SB852 ZL39A I CM041

852
/2
!4 I \ 1 CYCLE PB. 2
‘5
L
ZL39A
I \\ 4
16 //
t7 --
!8
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I;!9 X
32%ii2)
// 2
50 \\
5; X32 1 CYCLE I LED

I 1452
Y3D o ,, 9
12 \\
53I 1 CYCLE 2 LED
;4
is
. . FEB. 15 *‘96 MOTION SWITCH INPUT

(9) (MAGAZINE 2)
A -ffwamcI Fcey#i< aRPcaTIau M. HOTTA ’
,A DRwNM- 43lK0140280.0
*~~~r~ta~~Wo~t~~~~~~J~~~~~~~~~t~~~~~~~~~~~~~~~(~~~~~~~~~.
- 1 7 I
I 5 I 4 I 5 I 6 I I I 8 I 9 I IO
.IN
-
P.C R&C BOARD
1
(CDJ31)
IM
2 (34 XCFD44
712
y 20 2oy 712 I
3 \ I
4 (NOTE>
ZL95
fl :STD.JUMPER
5
Xl MACHINE READY
6
l==H
7 (34 KAR 1 O$
XCFD44
704 SERVO ON DELFlY
704 8&
8
I m 41 l=+-i
9 (34 XCFD44 KARMAR
732 732 IL MY4) POWER ON
10 l4 13 (,
10200/01
4) 0170/0~0170/1~
11 KARAEX
POWER ON
732 8 vy2) 7
12
03201241 I I
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13 :34 736 XCFD44 KAROTR
OVERTRAVEL RELEASE
t 16 I6 \ 736 I4
14 \ / T 017O/lE/ I I
I I
15 :34 721 XCFD4 4
WRY LUBE PUMP
16
l-+-l
17 :34 723 XCFD4 4
HEAD COOLING PUMP
18 ’ 44 44 \
/
P=H
19 134 735 XCFD4 4
HEAD COOLING FRN
,30 ’ 48 48 \
/
PY-4
21 34 725 XCFD44
COOLANT PUMP
22
I l-l I
PI-i
33 34 722 XCFD44
24 < 28 28>\
/
?5 34 741 XCFD4 4
26 ( 29 29))
I
?7 34 726 XCFD44
CHJ&PC&NVEYER
f 7 7 \
28 , /
P=+i
29 :34 733 XCFD44
WORK LIGHT
30 , IS
‘< IS>,
/
31 :34 705 XCFD44

D~$OR&t..jTERLOCK 1
32
l=+-i
33
34
35
15 CHK’D BY 1 DRWN BY TITLE

1 n
. . FEB. 15 ‘96 ~;fY DRIVE INPUT
15
1 YMMI tmi!w czo?FumTIau M. HOTTA ’
K mN M-431K0140300, 0
Tkis Product is subject to ail applicable export control laws and regulations by Japanese Government.
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
TOOL UNCLAMP
MQGFIZINE 1 EXTEND
MAGAZINE 1 RETRACT
MAGAZINE 1 FORWARD
MAGAZINE 1 REVERSE
SET 2.0 SEC
ljover nment.
I 1 I 7 I 3 I 4 I 5 I 6 I I I 8 I 9 I 10
1
OL
2 X XCFD4i
32%32) MAGQZINE 2 EXTEND
4 4 \ 964 8
3 Y32 41
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l-%-i
4 X32 XCFD4i
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Y34 I81072 \
5 0 //
\\ 18 /
l=?-i
6 X32 XCFD4E
974 MAGAZINE 2 EXTEND
// IO DECELERATION
7 \\
P=H
8 X32 XCFD4;
976 MAGAZINE 2 RETRACT
// I7 17y DECELERRTION
9 \\ ,
l=9-+
10 X32 XCFD4;
964A t%$RZINE 2 EXTEND
// 11 II>\
11 \ /
I
OZSO/lfj I
12 X32 XCFD4Z
Y35 // 5 1072A MAGAZINE 2 RETRACT
s)‘ 1072A 8 AUX.
13 0, ,I
/
1
028O/Oij
14 XCFD4i
QTC COVER 2 OPEN
1066 8
15
T
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1E X32 XCFD4;
Y3F1 8 1068 ATC COVER 2 CLOSE
.cj // 8)‘
17 \\ I
l=?--i
1e X32 XCFD4;
1062 MAGQZINE 2 BRFlKE
// 14 14)\
19 \\ I
u
1/1 41 P=H
20 X32 XCFD4:
960 I& K%YO MAGAZINE 2 FORWARD
Y36 cj // 960
12 12 \ 8 7 41
21 I
,I p=qiGEj
22 X32 XCFD4S
962 MAGAZINE 2 REVERSE
// I9 19 \ 962 Se 7
?3 \\ /
0
p=qsTij
?
2L k32 XCFDL,
Y3B IS
1064 DOOR INTERLOCK 2
G // 1sy 1064 8 (OPTION)
25 \\
I
I=?-+
2E
2E X32 XCFD4; ZL131

Y3F Y3F
Y3F // 3 3 ’
25 \\ , << 2 SPARE OUTPUT
3c
31
32
3f
CHK'D BY DRWN BY . TITLE
DRwN N)'431K0140320. 0
__ . m
his product is subject to all awl icable export control laws -.
and regulations by Japanese Government.
. _
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
-
LI I J I D I I I 0 I 7 I I”
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1 X??
748-2
2 Y?7 lW#Z;N; 2
. .
3
749-2
4 Y37 ;fX#Z;N: 2
. .
5 x401
750-2 750-2
6 Y?? o-(< 4 \\ n4 I
N MAGRZINE 2
STA. No. 2
7
x401
751-2 751-2
8 Y?? 0, << 'l \\ 04
// F&I~GI$;N$ 2
. .
9
x401
752-2 752-2
10 Y77 ,I-,< 18 \\
// F15 l44;A;;N; 2
. .
11
x401
s753-2 753-2
Y??
12 \\ 67
// t%QfINE 2
13
x401
754-2 754-2
14 Y?? .< // 12 >> A8
MAGAZINE 2
FORWARD/REVERSE
15
x401
- 755-2
16 Y?? 0 // p-2 >> 88
\\ t%&Z;NE 2
x401
17 756-2 756-2 I
18 Y77 0 cc4 )) IQ9
MAGAZINE 2
1 MODE 1
19 I
x401
- 757-2 757-2
20 Y?? 0 <<’ \\ BP
// MAGAZINE 2
MODE 2
21
x401
758-2 758-2
22 Y?? 0 cc8 \\ clll
// p#& 2
23
x401
763-2
24 ;l;WfINE 2
25
26
E*ZINE 2
27
30
31 . MACHINESIDE
MFIGFlZINE
1 4-B. MQGQZINE1 T. B.
32 Q Sgf;4 XT15 X4402 XT1
315 331s
\\ 31s \\ Q10
33 - 2Lt // "
2Lt
34 rr 11 ZERO RETURN LS
RFX70
(Icm 1/4W)
35 A

.M
* . OCT.31. '96 t%$%fINE 2 DRIVE
YMKWKI Iy#w( CORWRATICN

a M.HOTTA
mwN ~*431K0140320~ 2
Government.
I 1 I 7 I 3 I 4 I 5 I 6 I I I x I 9 I 10
5i
-
1
X FIXIS J.B. Y QXIS J.B.
16
2 KAR908
3 HEAD COOLING
FAN MOTOR
4
6 KAR902
5 3T
7 TOOL UNCLAMP
(0310/03)
8 RCS2
1c
11 TOOL CLAMP
(0310/05)
12 1 RCS22 /
I lo;;’ 1
13
14 KAR904
&/368.
15 WORK QIR BLAST
(OPTION >
(0300/24)
16 RCS3
I-,,1 ,)
17 lU”l
18 KARTAB
1
19
30
31
22
23 KAR9 16 I
24 WAY LUBE PUMP MOTOR

(0300/16)
25
16
I
?6
?7
?8 'IFIINAIR SOLENOID
1
(OPTION)
?9 RCS28
16
30
51 KARQEX
52
53 8
2
;4
”is
I
F CHK'D BY DRWN BY TITLE
FEB. 1 I ~‘96 f?#Y DRIVE OUTPUT
5
M. HOTTA DRWN Ml. ,.71vnl I.nT1r-in
H
-
1 I 7 I ;5 1 4 I 5 I 6 I I I 8 I 9 I 10
ii- UC BOQRD MAG. 1 J.BOX
1
I MRCH1NE S*DE
21
2
3 MAGAZINE 1 EXTEND
4
16
5
1c
11 MAGAZINE 1 EXTEND
DECELERATION
(0310/17)
12
13
14
DECELERfATION
16
17
118 KARlOl6 ZLl8FI

s 31844
I!9 <+
(0310/l I)
; >O RCS15 ZLl8FI
!l <+
; !2 KFIRlOlB ZLl8Q
s 31848
; !3 G--
(0310/13)
; !4 RCSl6 ZLl8FI
25 I-,,1 .
I “I .- <e
,
t 36 !gCBOWD- - - - - - - - -
MACHINE SIDE
; 27
I
4 38 m
, ATC COVER 1 OPEN

t 29
w--l
7
. 50 RCSIS Ll8A
< 2 n I6
:
. 51
52
ATC COVER 1 CLOSE
I
i
1 33
i
- 34
i
- 55
I I
---mm--- ------m
K ICHK’D BY I DRWN BFITI

I
A
--
1
g pa& . . M HOTTA
OCT. 31 *‘96 T;\QY DRIVE OUTPUT
L
.! 5 . YCMZMI MZat rim=U?QTIcN

d - DRwN N0~431K0140350.0
*OOp~br~rO~~~UgE~~~~~~~~~~~d~1~)~9)m~~~B~a~~r~m~~~~<~~~~~~t:~~~.
- I I 7 I 5 I 4 I 5 I 6 I I I 8 I 9 I 10
Fi
- Z&C BOARD
t
1
16 zL19
// I 16
2 \\
3 ZLl9
// 2 21
4 \\
BP1
5 KAR1012 ZL19
518 2 1
s3 // 3 518
6 \\ 3 BRAKE PACK MFAGAZINE 1
BRAKE PACK
(031O/lS) 8 7 (DZ-9102)
7 ZL19 RI
9
8
10
-;z
\ ;I;
’ 1
11
MACHINE SIDE
12
%RzlNE
.. : MAGAZINEIs
13 KflR910 KAR912 ZL3 ZL3A ZL26
520
s35ip 2 y6520 -+-- I -<- 1 -<t--- 1
.4 MAGAZINE 1 FORWARD
(0310/21) (0310/23)
.5 KAR912 KAR910
1
ZL3 ZL3A PE
s3521 2 -6522 // 2
.6 //
\\ 2 \\ , MAGAZINE 1 REVERSE
(0310/23) (0310/21)
>7 RCSS ZL3 ZL3A ZL26
,, 3
18 //
\\
3
\\
,,
\\
P I
19
2C
R&C BOARD R&C BOARD
I
21 1M
t
22
33
34
I (0300/301
35 SIDE
36
1 (0360/22)
27 KARSP'
16
A S/4
28 WORK LIGHT
(0360122) AC 12V HALOGEN
29
30
31 KAR1014 ZL75A a1031

// I 1031
32 \\ DOOR INTERLOCK 1
l-l (OPTION)
// 2
33
w 1M
T!v8
14
TB8
t24p
55
-
WK’D BY DRWN BY TITLE
g . hlmak . . M
FEB HOTTA
i-Z.*'96 F&RY DRIVE OUTPUT
I -1 W%W (ZCWCGRTION
- hnqe circuit for WORK LIGHT 3/21/97 M.H DRrJN“*431K0140361,0
I ,. . . . -
his proouct
I I 7 I 5 I 4 I 5 I 6 I 7 I 8 I 9 I 10
ii
- G2. R&C MACHINE SIDE
1
2
:+
3 (NOTE >
$1 :STD. JUMPER
4
tAGAZINE 2 J.B.,
5 ZL64A
575
6 ____<c ’ MAGAZINE2 EXTEND
(0320/03)
7 ZL64A
16
8
Ml
9 A64 ZL6SA
KaR’ OS%- l 576
53 2 < I
IO MAGAZINE 2 RETRACT
c //
\\
(032OIOS)
Ll RCS63 ZL65A
16
< 2
12
/
I5 KAR974 ZL64
573
53 3
YAGAZINE 2 EXTEND
//
14
-
\\
DECELERATION
(0320/O?)
IS RCSSS 64
I c
16
-.
I# KAR976 64 p74
574
S
If MAGAZINE 2 RETRACT
DECELERATION
(0320/09)
14 0
REX6
16
2c
21 KA1066 A64
s 3’*T4
2i <+
I
(032O/lS)
2:
24
25 KAl068 A64
s 3’*9_*
2E (P-
(0320/l 7)
27 Rcs6S A64
2E <+
24
3c
31
32
33
34
35
2 CHK’D BY DfWN BY _ TITLE

. . FED 17 s-96 RELAY DRIVE OUTPUT
2 (4) (MAGAZINE 2)
YmmxI r4xm czaFfxRlIou M. HOTTA
3 - m-431K0140370, 0
. . . . _ . . _ * . . .
Thts product Ls .subJect to all applicable export control laws and regulations by Japanese kiovernment.
*o”0urst08~austB”IPW~~~JEiftY~~~fa,P9tIIIEiB~tBtft$li~~~rZ3<~~8~Vt:I/~t.
I I 7 I 3 I 4 I 5 I 6 I 7 I 8 I 9 I 10
54
- 462.R&C
I
1 2Ll34
21
2 0 .( 3
3 Ll34 $1 <NOTE>
t I :STD.JUWER
4
4 ,;n
10 MAGAZINE 2
BRAKE PACK
(0320/19) (DZ-9102)
11
12
13 tJ R2
567A
14
15
16
IfXHINE SIDE
XJQZINE 2
u
. , MFVBZINE 2
17 KQR960 Km962 ZL63 ZL63fJ ZL63B

570
53569 2 ;570
l$ RCS41 ,6 (+ -e+- -+I+ MAGAZINE 2 FORWARD
(0320/21) (0320123) ID,,'
15 KQR962 KU?960 I "I " ZL63 ZL63A ZL63B
572
53s7’ 2 y6*7*
2c <+ ---c+ MAGAZINE 2 REVERSE
(0320/23) (0320/21)
21 RCS42 IL63 ZL63A ZL63B
AC2
22 c+ <e-- --c+
23 t
34
25
02. R8C x
26 I
27
.t
KARlO64 ZL76
5 3’08’ N 4
28 \\ DOOIOII~‘jTERLOCK 2
Ll
(0320/25) 1M
?? RVRI 081 ZL76
/ G24
/ I // 5
30 \\
31
.:32 ZL71
(<I $
.;33
3s
35
2 CM'D BY 1 llRkN BY 1 TITLE

- - " I
. . FEB. 17*‘96 RELAY DRIVE OUTPUT
H (5) (MAGAZINE 2)
12 -1 bGi% CCRRXRTICN M. HOTTA
i- - M.431KOI 40380,O
T'his product Is subject to all applicable export control laws and regulations by Japanese Government.
*ear~tB~~Wo~tR~~~~~Je~~~~~~~~t~~~~~~~~~~~~~~~~<~~~~~~~~~.
- 5 I 7 I 8 I 9 I IO
1 I 7 I 3 I I I I 6
iii
LCBOGRD
1
3 SPARE INPUT
4 XCNOP
5 >: SPARE INPUT
6 XCNOP kCMD43 X3,

415
3 // 21 2ly
7 x \\ I SPARE INPUT
8 XCNOP XCMD43 X3
419
4 // 27 2ly
9 >: \\ , SPARE INPUT
10 XCNOP XCMD43 X3
422
5 // 28 28y
11 >: \\ I SPARE INPUT
1; XCNOF’ XCMD43 X3
423
6 // 44 44 \
15 >: \\ , SPARE INPUT
14 XCNOf’ XCMD43 X3
428
7 // 40 SO \
15 2 \\ , SPflRE INPUT
16 XCNOP XCMD43 X3
a // 41430 41 \
li >: \\ I SPARE INPUT
18 XCNOP
I3 x SPARE INPUT
2c
21
2: XCNCI’ 2Lt
19
2? >:
20
24 >:
4
2;
2E
27
2::
25
3c
3:
3;
3?
3L
35
is CM’D BY DRWN BY TITLE

. . FEB. 17.'96 SPARE INPUT ( 1)
g
YfWS!MI WtiM CWKXRTICN M.HOTTFI
25 - w- 431K0140400,0
--I _. I. I I I. I. . . . . w
his proauct 1s subJect to all appl lcable export control laws and regulations by Japanese bovernment.
xii
-
P.C R8C BOClRD_
1
2 KDJ31 IX34 XCFD44 XCNOP

-
Y25 0. // 4a37 ,, 49
3 \\ // (< I2 SPARE OUTPUT
4
XCNOP
738
Y26 0. // 17 \\ I7
5 \\ // (< I3 SPARE OUTPUT
6
739 XUW
Y27 // 50 \\ so
7 \\ x< I6 SPARE OUTPUT
8
XCNOP
747
9 Y2F // 31 \\ 31
\\ // *K I’ SPARE OUTPUT
lb
1M XCNOP
I4
11 <
IS
12 <
13
1 ;t i.i
15
16
17
18
19
20
2!
2?
23
24
2%
21;
2;
28
23
30
31
3”
I-
33
34
3s
1i , CHK’D BY DRUN BY TITLE

1 . * FEB. 179'96 SPARE OUTPUT (1)
1f
1
yFwv#<I lmzfx CmPamTIrn M. HOTTFl
i a - M-431K0140410, 0
---I--, I I I. a* . .
Tlhis proaucL IS sub-tect co ai1 applicable export control laws and regulations by Japanese Government.
*B~~rPtmeLEfauPr-rn~w;;r(~:d;Jr~~L~to,~~~1=t6~BaI~e\d;~~~~~(~~B~~t:L;f..
- 1 I 2 I 5 I 4 I 3 I 6 I 7 I 8 I P I ICI
.IN
- P. c R&C BOARD
3
1 (CC1531)
XCFD44
731 CK&EE&INISH
YlF 9 \
2 I
El
3
YIE
4
5
ALARM
(OPTION)
6
l=F=l
!
8;
9 m- -- --
< Case 1 >

10
?l!cRmRD ,WJCHIFE SIDE
11
12 CY&ll~El~INISH LIGHT
13
76
14 Cj’$CL;~~TART LIGHT
15
77
16
1 (04SWO6)
17
I
18
I I
19
20 m- -
< Case 2 >

21
WCD
3-COLOR REVOLVING LIGHT
2; KIT!1030 T88 K6
1904 78 ~Y&l.E~FINISH LIGHT
23 A
24 I <04SOfl2)
COM4 I
I I
25 ml028
1907 79 fY&LE&START LIGHT
6 4
26
to4so/o4>
27 cGM7
” 0
28 Km1026
1910 80
6 4 t%EkLIGHT
29
CDMlO 81
‘X450/06)
3c: ” COMMON COWION
31
3;
I I
I -
33
16
I AC2
34 " TYF’EKJ-310
t
35
2 CM ‘D BY DRWN BY , TITLE
. . FEB. 17. ‘96 REVOLVING LIGHT
p (OPTION)
M. HOTTA
- N)-431K0140450, 0
s
hts product 1s subject to all applicable export control laws and regulations by Japanese Eovernment.
-
I I 2 I 5 I 4 I 5 I 6 I 7 I 8 I 9 I IO
rik
-
P.C R8C BOARD
1
2 IM
X34(7131 1 XCFD44
YOE 0 //3
\\ 3 \\ 714 *
3 //
4 x34 XCFD44
- 71s FLOOD COOLANT
YOF o-c< 21 21\\ 71s 8
5 I/
1
P=H
6
10
$FX)LE COOLANT
11
t=T+
12
13
14
IC
, .>
?&C 8orwl MACHINE SIDE

.6
Y AXTS 1-R
'7
I
8' SPINDLE THROUGH
COOLANT
9
!O
‘1
12 FLOOD COOLANT
13
14
!S
TB8
I coM2 21
16
I'/ KARlO20 TB8 XT11

OUT2 OUT2 550
-3
18
'9 XT11
1~~~86 16
=:
16
10 - .
ry+t A
’ 1 I I-
,I 21
KARSS26 XT11
553 ZL4S ZL4S ass3
h // lss3 /I ,553
s 3ss3
Ii 52
;3
(0460/11)
RCS8S XT11 ZL4S ZL4S
&F$LE COOLANT
16
14 I A // 216 // 216
\ \\
is
I I
1 CI-K’D BY I JlfWN BY J TIlLE

I
. . FE& 17 a’96 COOLANT CONTROL
(OPTION)
1 Ycwim1mu#<arzpawr1ou M. HOTTA .
.A - M’431K0140460. 0
*o”o~rPt~b~~ol9tmw~~~~Je~~L~ifa,~~mE~~t~~~E~~~EH~<~~~2P~~$if.
--
I I 7 I 3 I 4 I 5 I 6 I I I 8 I 9 I IO 3-l
K
-
1
P. c R&C BOARD
1
2 (CDJ31) X34
WlR f-2 I. ,711 M45
3 (oPTIoN)
l==l-i
4
710 M44
5
34 (cP11oN)
I=++
6
M43
7 KIPTICN)
P9-i
8.
708 M42
9 I \ aPTn3J)
/
l==t-l
IO
M41
Ii mPTIoN)
l-l---l
12
Y28 &.< I:~’

13
I
14
I,5
I6
R&C BOARD
17
I8 KQRlOO2 TB8
H4S
19 v3 0
tQs7Q/o3~
20 KM1004
H44
5 3
21 0
c
(0470/05)
I-
22 KARlOO6
.
H43
5 3
23 0
24
H42
25
26
27
‘8
!9
;0
27
;1 KAR4UC
I
:a
53
;4
is
.
k CHK’D BY DRWN BY . TITLE

. . FEB. 17. ‘96 OPTION OUTPUT
$j (M CODE, etc)
M. HOTTF\
iii - m- 431KOI 40470,O
11s product 1s subject to all appl lcable export control laws and regulations by Japanese Government.
-
I I 7 I 3 I 4 I I 6 I I I 8 I 9 I 10 7
Iii
-
1
3 a
4 -4 1
C7
5
6 08
B
7
9
C
10
11
12
D
13
I4
15
I6 E
17
I8
I9
F
20
21
22
G
23
24
!5
>6
-0S H
!7
!8
9
o-
‘9 -0
13 I
50
51
52
i
-
53
i
-
r18
34
i
I
55
7
-
mr”l t-l
..
CI-K’D BY 1 DRWN
I
BY 1 TITLE
Y-I tmzc~ CCRPCRATION

I I I I 43tnut /UUlU* u
*o”,~~r~~~B~XvPrm~a~~~Jk’~‘jI!~‘pcJ)~p~RE~~if~~$I;~~~~E~-5<~~ii[~~~t:L~it.
- I I 7 I 3 I 4 I 5 I 6 I I I 8 I 9 I IO
rii
-
1
1C
11
I2
I3
14
15
16
17
IF
2C
31
32
33
?4
?5
!6
!7
CMT I/F
CONNECTOR
!8 /
!9
50
51
!2
;3
;4
;5
7
s 1 CHK'D BY 1 DRWN BY TITLE
x -rl I
. . JUL.18. ‘96 OPERATING PANEL (2)
(FOR DIAGNOSE)
y-1 INIx azRPc%lTIoN M. HOTTA
m mN m*431K0170010~ 1
This product is suhiprt tn ~11 sppl icable export control laws and regulations by Japanese Government.
2ul~faT~~Rkz~~Bai.g~KM l%ilZ@3(R~%~FkL&j-.
-
1 1 2 I 3 I 4 I s I 6 I I I 8 I 9 I 10
ii-
1
3
Return to Library
If
1;
1:
11
1:
It
1:
II
15
2r
2.
2;
2:
21
2:
2t
3;
3r
3.
3;
3:
. 3L
. 35
L & 1 CM’D BY I IXWN BY 1 TITLE

I mm ” I
L f OCT. 14, ‘96 OPERATING PANEL PFlRTS
~~~~~~ ' ' M HOTTA LIST (FOR DIFIGNOSE)
L .
- WGZM WL?W CORP(XFITION
/ RDD FCR WE-C ‘96.7.29 M.H. mwN N3-431K01 7001092
This Product is subject to all applicable export control laws and regulations by Japanese Government.
*o”a~~rPCos~mtuP~gaa~a:d.Js~~I,dPa,CPEmr~~-Pa~$E~~~~E~-j<aTiJ~~~t:L~p.
- I
L 1 I 7 I 3 I 4 I 5 I 6 I I I 8 I 9 I IO
-IN
1
7 LADDER ELEMENTAKY LIST

8
10 FILE NAME :439K107
11
12
13 -x 6F MACHINE INPUT
:: *oE - X 13F OPERATION PANEL SW. INPUT
14 - X 17F SENSOR INPUT
i 1;; - X 24F NC --> PLC
15
-Y 6F MACHINE OUTPUT
16 :: 10; z Y 15F ;[;RRTION PANEL LED OUTPUT
Y 180 - Y 2D7 --> NC
17
a. Ml279 1 BIT MEMORY)
18 El
(F
i
0 : ; g;
TIMER)
1 BIT MEMORY)
19 CD ‘0 - D 255 16 BIT/32 BIT RESISTOR)
20 (D RESISTOR O- 1023)
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
7
CH’D BY DRWN BY _ TITLE
iit . . OCT. 31. ‘96 VTC LADDER
ELEMENTARY LIST
2 YWX%I NWK CCRPCRGTION M. HOTTQ
!il mwN m-431KO180010~ 0
his product is ‘subject to all applicable export control laws and regulations by Japanese Government.

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Mazak M-Plus Wiring Diagrams

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Electrical Circuit Diagrams

This Manual is published to assist experienced personnel on the

All Mazak machine tools are engineered with a number of safety

Do not attempt to operate or perform maintenance / repair on the

Certain covers, doors or safety guards may be open or removed to

This manual was considered complete and accurate at the time of

SET No. : DD431K02000 Drawn By: M. HOTTA

1 1 IMACHINETYPE 1 VTC-20C I Approved By :

I 5 IPLC ROM No. 1 40VW439-K107 I

I 1 I 431K0110010,0 1 PARAMETER LIST (1) I

I 2 I43lK0110020,O I PARAMETER LIST (2) I

I 4 I 43lK0110040~0 I PARAMETER LIST (4) I

6 431K0110060~0 PARAMETER LIST (6)

7 431K0110070~0 PARAMETER LIST (7)

I 8 I431K0110080~0 1 PARAMETER LIST (8) I

I 9 I431K0110090~0 1 PARAMETER LIST (9) I

I 10 I431K0130010~0 I ELECTRICAL CONTROL CABINET LAYOUT I

I 11 I 431K0130010,1 I ELECTRICAL CONTROL CABINET PARTS LIST I

I14 I431K0130040,O I BRAKE UNIT PANEL LAYOUT & PARTS LIST

17 431K0130110,O R&C BOARD CONNECTION (1) (NC:IN)

I 19 I 431K0130111,2 ( R&C BOARD CONNECTION (3) (XCN200,XCNOP) I

I 20 1431K0130120sO I R&C BOARD CONNECTION (4-I) (ZL) -7

I 23 I 431K0130120,3 I R&C BOARD CONNECTION (4-4) (ZL) I

I 24 I431K0130130,O I R&C BOARD CONNECTION (S-1) (RELAY) I

SET No. : DD431K02000

I No. I DRQWING NUMBER I TITLE I

I 26 I 431K0130130s 2 I R&C BOARD CONNECTION (S-3) (RELAY) I

I 27 I 431K0130130,3 I R&C BOARD CONNECTION (S-4) (RELAY) I

28 431KO130200,O MRGAZINE 2 R&C BOARD LAYOUT & PARTS LIST

I29 I431K0130210, 0 MRGAZINE 2 R&C BOARD CONNECTION (1) (NC) I

I 31 I431K0130230,O / MAGAZINE 2 R&C BOARD CONNECTION (3) (RELAY) I

I 32 I 431K0130310,O I CONTROL CABINET(l) CONNECTION DIAGRAM I

I 35 I 431K0130380.0 I CONTROL BOX CONNECTION LAYOUT I

I 36 I 431K0130400,O I PLANE VIEW COMPONENTS LAYOUT I

I 37 I 431K0130410,O I FRONT SIDE VIEW COMPONENTS LAYOUT ~ 1

I 41 I 431K0130500~ 1 I X AXIS T.B. LAYOUT (2) I

I 42 I 431K0130510,O I Y AXIS J-B. LAYOUT (1) I

I 43 I 431K0130510,l I Y AXIS J.B. LAYOUT (2) I

I 47 I 431K0130540sO I MAGAZINE 2 J.B. LAYOUT (1) I

I 49 I 431K0130600.0 1 CONNECTIONSYSTEM DIAGRAM (11 I

I 53 I 433KO1306609 0 I POWER LINE (2) CONNECTION DIAGRAM _ I

I 56 I 431K0130710,O I CONTROL UNIT LAYOUT I

I 57 I 431K0140010~0 I LINE POWER SUPPLY (1) MAIN BREQKER I

I 58 I 431K0140020,O I LINE POWER SUPPLY (2-l) MAIN TRANS I

I 59 I 431K0140020,l I LINE POWER SUPPLY (2-2) MAIN TRANS 1

I 60 I 431K0140030,O I LINE POWER SUPPLY (3) AClOOV LINE I

SET No. : DD431KOZOOO

61 431K0140040,O LINE POWER SUPPLY (4-l) AXIS SERVO AMP

I 62 I 431K0140040,l 1 LINE POWER SUPPLY (4-2) AXIS SERVO AMP I

I 63 I 431K0140050,O I LINE POWER SUPPLY (5) NC POWER I

I 64 I 431K0140060,O I LINE POWER SUPPLY (6) MOTOR POWER I

I 65 I 431K0140060~ 1 I LINE POWER SUPPLY (6) MOTOR POWER I

I 66 I 431K0140080.0 1 MAGAZINE 1 MOTOR DRIVE I

I 67 I 431K0140080~1 I MAGAZINE 2 MOTOR DRIVE I

68 431K0140090.0 SPINDLE DRIVE (1)

69 431K0140090,l SPINDLE DRIVE (2) I/F

70 431K0140100~ 0 AXIS SERVO & SPINDLE CONTROLLER BUS

I72 I431K014011091 I Y AXIS ENCODER (INCREMENTAL) I

I 73 I 431K0140110,2 I Z AXIS ENCODER (INCREMENTAL) I

74 431K0140140,O Z AXIS BRAKE

7'6 431K0140160,O THERMAL TRIP / BREAKER TRIP

I 77 I 431K0140170,O I EMERGENCY STOP I

I 79 I 431K0140210.0 I MOTION SWITCH INPUT (2) (TOOL, ET0 7

I 80 I 431K0140210,l I MOTION SWITCH INPUT (2) (MAGAZINE) I

I 94 I 431K0140310,O I RELAY DRIVE INPUT (2) ~~ -----I