Modern Technology of Synthetic Resins & Their Applications (2nd Revised Edition)

Modern Technology of Synthetic Resins & Their Applications (2nd Revised Edition)

 (Acetal, Acrylonitrile, Alkyd, Amino, Casein, Cashew nut Shell Liquid, Epoxy, Phenolic, Polyamide, Polyurethane, Rubber, Silicon, Polyvinyl Acetate, Shellac, Sucrose, Terpene Resins) (2nd Revised Edition)

Synthetic resin - a resin having a polymeric structure particularly a resin within the raw state; used chiefly in plastics. Synthetic resins are industrially produced resins, usually viscous substances that convert into rigid polymers by the process of natural action. So as to bear curing, resins generally contain reactive finish teams, such as acrylates or epoxides. Some synthetic resins have properties almost like natural plant resins, however several don't.

Synthetic resin, short for resin is artificial synthesized high molecular polymer. Therefore, different types of plastic can be called after the name of the synthetic resin it is made from.

Related Projects: - Adhesives and Sealants, Industrial Adhesives, Glues, Gums and Binders, Synthetic Resin, Resins

Synthetic resin, the basic raw material of plastic, takes up 30%~60% or a lot of its composition. It’s the function of agglutination, not solely binding itself together, however additionally the opposite materials firmly together. Because the type, property, and quantity of polymer amendment, the physical and mechanical properties of plastic additionally change. Therefore, the most properties of plastic depend on the synthetic resin it's made up of.

Synthetic resin is chemical compound created by combining carbon atom, hydrogen atom, and little amount of atomic number 8 atom, sulphur atom through sure attractive force. According to the different combining types of carbon atoms in a molecule, the molecular structure of synthetic resin is assessed into three geometric shapes line type, branched chain type, and somatotype (also called reticular type).

According to the different synthetic method during the production, synthetic resin can be classified into polyaddition resin and polycondensate resin.

Related books: - Synthetic Resins, Oleoresins And Pine Chemicals Technology

Polyaddition resin, also called polymerized resin, is made by breaking the unsaturated double bond of monomeric compound through initiator, and combining it again in covalent bond, thus forming a huge polymer molecule. The common polyaddition resins are polyethylene (PE), polyvinyl chloride (PVC), polystyrene (PS), polyvinyl acetate (PVAC), polypropylene (PP), polymethacrylic acid (PMMA), and acrylonitrile butadiene styrene (ABS), etc. Polycondensate resin, also called condensation resin, is made by combining two or three types of monomeric compounds in functional groups, which is rid of the small molecules after being heated or catalyzed. The common polycondensate resins are phenolic resin (PF), urea formaldehyde resin (UF), epoxy resin (EP), unsaturated polyester (UP), polyurethane resin (PU), and silicone resin (SI).

Applications:

The applications of synthetic resins are seen in some important industries like paint industry, adhesive industry, the printing ink industry, the textile industry, the leather industry, the floor polish, paper, agricultural industry, Packaging, Building Material, Electronics, etc.

Market Outlook:-

By virtue of properties like lightweight, durability, rigidity, and also the ability to act as an excellent barrier, synthetic resins are generally chosen as one of the key raw materials to manufacture totally different kinds of flexible packages. The proliferation of the e-commerce sector is making a considerable demand of a range of flexible packages that, in turn, is business to the spend growth in the synthetic resins market. This growth is driven by the high demand for epoxy resins in manufacturing various construction materials, like paints, solvents, coatings, adhesives, casting, additives, and composites.

Governments within the countries in APAC is about to unveil a series of housing schemes to accommodate the growing population in the region. This may increase the demand for various construction materials, like paints, coatings, and adhesives. Consequently, this may lead to an exponential demand for synthetic resins in APAC. Currently, this region is dominating the worldwide synthetic resins market and is anticipated to make a significant contribution to the global spend share during the forecast period. Meanwhile, in the US, the increasing adoption of versatile packages by the food and beverages business can drive the demand for synthetic resins. Usage of synthetic resins within the producing of automotive elements is thought to cut back their weight by up to 30%. This is often leading to the high rate of adoption of synthetic resins by the automotive companies within the US.

Related Books: - Synthetic Resins, Surface Coating, Paints, Varnishes & Lacquers

The global Synthetic Resin market was valued at million US$ in 2018 and will reach million US$ by the end of 2025, growing at a CAGR of during 2019-2025. Resins market is growing globally, although APAC is estimated to be the most lucrative region, accounting for a substantial 44% share in the global resins market. The sheer affluence of APAC is attributable to the flourishing automotive industries in India, China and Japan, the growing construction sector and increasing infrastructural operations particularly in India and China, and voluminous packaging operations that are avid employer of resins. Foremost application of resins includes paints and coatings for infrastructure as well as automotive, and packaging films and polymers. Further analysis into the growth trajectory of adjacent markets in APAC provides a clearer understanding.

Key Players:-

Huntsman International LLC, MCC Chemicals, Inc., UPC Technology Corporation, Bayer AG, DSM, Assa Abloy AB, Akolite Synthetic Resins, Sinopec Corporation, Formosa Plastics Group, Purolite, Kansai Paint Co., Ltd., Lawter, Inc., D.S.V Chemicals, RÜTGERS Group, The Dow Chemical Company, NAN YA PLASTICS Corporation, Momentive, KUKDO CHEMICAL. Co. Ltd., Gellner Industrial, LLC, Synresins Ltd., Chang Chun Group

Author: NIIR Board of Consultants & Engineers

Format: Paperback

ISBN: 9788178330921

Code: NI71

Pages: 592

Price: Rs. 1,575.00   US$ 150.00

Published: 2018

Publisher: Asia Pacific Business Press Inc.

Usually ships within 5 days

Contents

1. ACETAL RESINS

Properties of Formaldehyde and Trioxane

Preparation of Polymers

New Polymers of Formaldehyde

Polymerization of Trioxane

Higher Aldehydes

Other Aldehydes

Properties of Aldehyde Polymers

Polymers of Other Aldehydes

Processing of Formaldehyde Polymers

Uses of Polymers of Formaldehyde

2. ACRYLIC SOLUTION RESINS

Terminology

Backbone Monomers

Thermoplastic Acrylics

Thermosetting Acrylics

Processing Industries

Aqueous Solution Acrylics

Non-Aqueous Dispersions (NAD)

Machinery & Equipments

3. ACRYLONITRILE RESINS

Manufacture of Acrylonitrile

From Acetylene

Acrylonitrile: styrene Copolymers

Acrylonitrile: butadiene-styrene

Uses and Economic Aspects

4. ALKYD RESIN TECHNOLOGY

The Nature of Alkyd Resins

Raw Materials

Modifiers for Alkyd Resins

Formulation of Alkyd Resins

Formula Development

Calculation of Alkyd Formulations

Typical Formulations

Manufacture of Alkyd Resins

Alcoholysis

Acidolysis

Fatty Acid Process

Estrification

Raw Materials Handling

Alkyd Manufacturing Plant

Corrective Measures during Processing

Applications of Alkyd Resins

5. AMINO RESINS

Formation of Amino Resins

Urea Formaldehyde Resins

Melamine Formaldehyde Resins

Other Amino Resins

Production of Amino Resins

Uses of Amino Resins

Machinery and Equipments

Economics of the Melamine-Formaldehyde

Resin/Urea-formaldehyde resin

6. BHILAWAN NUT SHELL LIQUID RESINS

7. CASEIN RESINS

Manufacture

Properties

Casein Adhesves for Bonding Paper

Casein Adhesive for a Binding Dissimilar Materials

Lime-Free Glue Formulations

Methods of Application

8. CASHEWNUT SHELL LIQUID RESINS

Chemistry of Cashew nut shell Liquid

Utilisation of Cashewnut Shell Liquid

Chemically Modified Cardanol Polymer

9. EPOXY RESINS

Introduction

Epoxy Resin Manufacture and Characterization

Curing Agents For Epoxy Resins

Principles in Formulating with Epoxy Resins

Solventless coating for application by heated two

componentair less spray equipment

Water Dispersible Epoxy Coatings

Epoxy Baking Enamels

Water-Dispersible Epoxy Resin Coatings

for Electrodeposition

Epoxy Aqueuos powder Suspensions (APS)

10. FURAN RESINS

11. HYDROCARBON RESINS

Petroleum Resins

Terpene Resins

Resins from Pure Monomers

12. ION-EXCHANGE RESINS

Theory and Mechanism

Types of Ion-Exchange Resins

Types of Ion-Exchange Resins

Properties

Applications

Manufacture

Manufacture of Polystyrene Based Ion-Exchange

Resins Polymerisation

Alternative Method of Synthesis of anIon-Exchange Resin

Process of Manufacture

Methods of Analysis

Determination of Physcial Properties:

Chemical Properties

13. INDENE-COUMARONE RESINS

Raw Material and Source

Method of Preparation

Mechanism of Polymerization

Physical Chemical Properties and Type

Hydrogenated Resins

Applications

Application in Adhesives

Coumarone-indene Resin Adhesives

Health and Hygiene Factors

Test Methods

Economics for Coumarone-indene Resin Plant

14. PHENOLIC RESINS

Raw Materials

Phenol Formaldehyde Reactions

Catalysts

Modified Phenolic Resins

Baking Phenolics

Dispersion Resins

Novolak Resins

Resols

Fillers for Phenolic Moulding Powders

Thermal degradation

Modified and Thermal - Resistance Resins

Oil Soluble Phenolic Resin

Heat and Sound Insulation Materials

Foundry Resins

15. BISPHENOL-FURFURAL RESIN

16. PARA-TOLUENE SULFONAMIDE RESINS

17. POLYCARBONATES RESINS

Properties

Methods of Manufacture

18. POLYAMIDE RESINS

Properties

Methods of Manufacture

19. POLYMIDE RESINS

Polymide Adhesives

Adhesive and Bonding Technology

20. POLYURETHANE RESINS

Raw Materials

Hazards of Isocyanates

Classification of Polyurethanes

21. POLYVINYL ALCOHOL RESINS

Introduction

Chemical Nature

Physical Properties

Modifiers

Commercial uses: Compounding and Formulating

Commercial uses: Processing Aids

Formulations

Preparation Process

Adhesives

Economics for Polyvinyl alcohol

22. POLYVINYL ACETATE SOLID RESINS

Manufacture

Vinyl Acetate Copolymers

Polyvinyl Acetate Emulsions

Manufacture

Laboratory Preparation of Polyvinyl Acetate

Commercial Preparation

Special Formulation Acetate Adhesive

As Adhesives in the Building Industry

Economics for Polyvinyl acetate

23. RUBBER RESINS

Introduction

Natural Rubber

Synthetic Rubbers

Chlorinated Rubber Resins

Cyclized Rubber Resins

Application and Formulations

High Styrene-Butadiene Rubber Resins

Styrene-Butadiene Rubber Adhesives

Chlorinated Biphenyls

Chlorinated Paraffins

Synthetic Rubber Resin Latexes

Nitrile rubber Adhesives

Butyl Rubber and Polysobutylene Adhesives

Processing for Butyl Polymers

Carboxylic Resin Polymers in Adhesives

Carboxylic elastoners in PSA

Carboxylic Functional Neoprenes as Contace Adhesives

24. SILICONE RESINS

Preparation of Silocones

Silicone Resins

Preparation and Formulation of Silicone-Resin

based Coatings

Application Guides

Other Silicone Resin Application

Other Silicones for Surface Coatings

25. SHELLAC RESINS

Commercial Forms of Lac

Chemical Composition

Modification with Synthetic Resins

26. SUCROSE RESINS

Transesterification

Sucrose modified resins

Sucrose acetate isobutyrate (SAIB)

27. ROSIN & ROSIN DERIVATIVES

Composition, Reaction and Derivatives, Isomerization

Maleation

Oxidation, Photosensitized Oxidation

Hydrogenation

Hydrogenless Hydrogenation

Hydrocaraking of Rosin

Phenolic Modification

Salt Formation

Hydrogenolysis

Polyesterification

Preparations, Typical Uses

Chemical and Physical Properties of Amine D Acetate

Decarboxylation

Hydroxymethylation and Hydroxylation

Poly-Oxyalkylation

Oxonation

28. TERPENE RESINS

Hot Melt Adhesives (HMA) and coatings

Terpene-phenolic Resin (TPR)

29. WATER-SOLUBLE POLYMERS

Classification

Applications of Starches

The textile industry

Adhesive Applications

Liquid Adhesives

Miscellaneous Uses

Properties of Cellulose Ethers

Emulsion Polymerization

30. ALKYL AND HYDROXYALKYL CELLULOSE

Cellulosic Ethers, General Information

Manufacture

Powder and Film properties

Physical and chemiclal properties

Commercial Uses: Compounding and Formulating

Commercial Uses

31. WATER-REDUCIBLE RESINS

Water Soluble Polymers

Cross-Linking of Water-Soluble Coatings

Additives for Coatings, Pigments

Formulation of water-soluble coatings

Trouble shooting with water-soluble polymers

32. PHOTOGRAPHS OF MACHINERY WITH SUPPLIERS

CONTACT DETAILS

Reactor

Condenser

Thermic Fluid Heating System

Octagonal Blender

Industrial Storage Vessels

Ribbon Blender

Filter Press

Filter Tank

Moulding Machine

Ball Mill

Blender

Dryer

Roller Mill

Conveyor Dryer

Resin Plant

Blender Machine

Air Compressor

Heat Exchanger

Storage Tank

33. SAMPLE PLANT LAYOUT AND PROCESS FLOW CHART

Alkyd Resin Manufacturing

Resin Production Equipment

Process Flow Chart for Toner Resins

Polyester Resin Production

Factory Layout for production of Alkyd Resin Production Plant

Contact us   

Niir Project Consultancy Services

An ISO 9001:2015 Company

106-E, Kamla Nagar, Opp. Spark Mall,

New Delhi-110007, India.

Email: npcs.ei@gmail.com , info@entrepreneurindia.co

Tel: +91-11-23843955, 23845654, 23845886, 8800733955

Mobile: +91-9811043595

Website: www.entrepreneurindia.co , www.niir.org